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BIS Certification for Orthotic Stirrup Plates IS 9471 (Part 3)

BIS Certification for Orthotic Stirrup Plates IS 9471 (Part 3)

Modular lower limb orthotic devices have found extensive use in rehabilitation medicine, orthopaedic surgery, and ambulation aids among lower limb disabled persons. Various parts of an orthosis assembly such as stirrup plates, are important components for achieving correct positioning and proper load transfer and stability of the assembled orthosis. Hence, BIS Certification for Modular Lower Limb Orthotic Components Stirrup Plates according to IS 9471 (Part 3):2024 is necessary for manufacturers.

The Indian Standard IS 9471 (Part 3):2024 describes specifications with respect to mechanical strength, load-carrying capacity, dimensional accuracy, material properties, surface characteristics, corrosion resistance, and fatigue resistance properties. Specifications mentioned will help achieve efficient performance of stirrup plates under repetitive loading conditions.

What is IS 9471 (Part 3):2024?

This is the Indian Standard for Modular Lower Limb Orthotic Components Stirrup Plates used in orthotic and prosthetic systems for rehabilitation and mobility support. It defines the design requirements, mechanical strength, material specifications, and performance criteria to ensure safe and reliable use in medical applications. As per the BIS (Bureau of Indian Standards), these stirrup plates are:

  • Checked for dimensional and design conformity
  • Assessed for material strength and composition
  • Evaluated for load-bearing and structural stability
  • Tested for fatigue resistance under repeated movement cycles

Benefits of BIS Certification for Orthotic Stirrup Plates

Certification of Modular Lower Limb Orthotic Components Stirrup Plates: IS 9471 (Part 3):2024 is necessary in ensuring compliance with standards regarding the material quality, dimensional accuracy, manufacturing process workmanship and zinc plating. Since stirrup plates constitute an important load-carrying member of orthoses like AFOs (Ankle-Foot Orthoses) and KAFOS (Knee-Ankle-Foot Orthoses), their certification ensures that they offer a reliable structure support, proper alignment and also protect from corrosion to enable safe use during rehabilitation.

  • Certification of Modular Lower Limb Orthotic Components Stirrup Plates ensures dimensional accuracy
  • Compliance with IS 9471 (Part 3):2024 ensures proper load-bearing capacity
  • ISI Mark indicates the presence of good corrosion resistance through proper zinc plating
  • Assures consistency in manufacture and workmanship of stirrup plates
  • Promotes durability and reliability in use of stirrup plates in orthoses

Who Requires BIS Certification for Lower Limb Orthotic Stirrup Plates?

BIS authorisation under IS 9471 (Part 3):2024 is required for businesses involved in manufacturing, importing, or supplying Lower Limb Orthosis Stirrup Plates in India.

Applicable to:

  • Manufacturers (India) - Must get BIS approval if the products are covered under QCO.
  • Foreign Manufacturers - Need certification to export the Orthotic Stirrup Plates to India.
  • Importers/Brand Owners - Must ensure that the products are BIS-certified before sale.
  • Sellers/Distributors - Should only sell certified Lower Limb Orthotic Plate.

BIS Testing Parameters for Modular Lower Limb Orthotic Stirrup Plates

To maintain uniform standards for Modular Lower Limb Orthotic Components - Stirrup Plates, the Bureau of Indian Standards (BIS) provides certain minimum standards as per IS 9471 (Part 3):2024. This certification is necessary to guarantee that stirrup plates made by manufacturers will have sufficient mechanical strength, proper dimensions, material consistency, and performance reliability. The following are the Stirrup Plate testing requirements according to BIS standards:

Test Group What is Tested Purpose
Shape & Dimension Test Shape, size, dimensions, thickness, radius, angles, and dimensional tolerances of stirrup plates Ensures dimensional conformity and interchangeability as specified in IS 9471 (Part 3):2024
Fabrication Quality Test Forming, bending, assembly, and overall fabrication workmanship Ensures proper manufacturing quality and structural integrity of the component
Workmanship & Finish Inspection Surface finish, smoothness, absence of sharp edges, burrs, cracks, and visible defects Ensures user safety, comfort, and acceptable product appearance
Zinc Plating Inspection Presence and quality of zinc coating (Grade 1 - FeZn5) Ensures protective coating has been properly applied to the stirrup plate
Zinc Coating Thickness Test Thickness and uniformity of zinc plating layer Ensures adequate corrosion protection and compliance with plating requirements
Corrosion Resistance Test Resistance of zinc-plated surface to corrosion-related deterioration Ensures durability and protection against rust during service life
Visual Examination Test Overall appearance, finish quality, marking, and identification details Ensures compliance with specification and product traceability

BIS Certification Process under IS 9471 (Part 3):2024

The BIS Authorisation process ensures that Modular Lower Limb Orthotic Components Stirrup Plates (IS 9471 (Part 3):2024) meet the required standards for safe, reliable, and consistent performance in orthotic applications. This process is governed by the Bureau of Indian Standards (BIS) and includes the following steps:

  1. Online Registration: Manufacturers register on the BIS Manak portal by submitting company, factory, and product details. Foreign manufacturers must appoint an Authorized Indian Representative (AIR).
  2. Testing at BIS-Approved Laboratory: Product samples are tested in BIS-approved laboratories for moisture content, fibre level, purity, nutritional composition and absence of contaminants.
  3. Application Submission: The application is submitted along with test reports, technical documents, and factory details. Foreign manufacturers must also submit AIR-related documents.
  4. Factory Inspection: Officials from the BIS come to the manufacturing unit to evaluate production processes, safety measures, and the quality control system.
  5. Grant of BIS License: Once all compliance procedures have been satisfactorily met, the certification license is granted by BIS under Scheme I.
  6. Use of ISI Mark: Following approval, the manufacturer is authorized to use the ISI Mark on the product along with a valid CM/L number, confirming that the product meets BIS standards.

List of Documents for IS 9471 (Part 3):2024 Approval

Document Category Documents Required
Basic Details GST Certificate, Email ID & Contact Number, Factory & Office Address, Rent Agreement / Lease Deed (if applicable), Partnership Deed (if applicable for partnership firms)
Manufacturing Details List of Machinery, Process Flow Chart, Factory Layout Plan
Raw Material Details List of Raw Materials, Supplier Details, Raw Material Invoices, Raw Material Test Certificates
Testing & Quality Control List of Testing Equipment, Calibration Certificates, QC/Lab In-charge Appointment Letter & Qualification
Production Details Annual Installed Capacity, Last Year Production Value
Product & Packaging Details Quantity per Package, Nature of Packing, Product Printing / Marking Details
Management Details Top Management Details, BIS Communication Contact Person
Brand & Certification Documents Trademark / Brand Certificate, Consent Letter from BIS Recognized Laboratory
Additional Documents Weekly Off Details, Hygiene Document (if applicable), Relaxation Letter (if applicable), Any Other Relevant Document
Foreign Manufacturer Requirements Agreement with AIR (Authorized Indian Representative), Aadhaar Card of AIR, AIR Nomination Form, Required Undertakings, Scope of License

The Foreign manufacturers must designate an Authorized Indian Representative (AIR) in India. The representative is the local point of contact for the Bureau of Indian Standards (BIS) and manages all compliance and regulatory requirements in India.

Product Marking Requirements for Stirrup Plates Lower Limb Orthotic

Once the manufacturer is licensed under the BIS, the ISI Mark Certification for Orthotic Components Stirrup Plates must be clearly marked on the orthotic component itself and/or the packaging. Other important information, such as the manufacturer's identification and BIS license number (CM/L), also needs to be marked along with it. Other relevant details are given below:

Requirement Details
ISI Mark Indicates that the product is BIS certified and conforms to standards
Standard Number IS 9471 (Part 3):2024
CML Number Certification Marks Licence (CML) number issued by BIS
Manufacturer Details Name of manufacturer or registered trademark
Batch / Date Batch number, heat number, or manufacturing date for traceability

Note: Marking is typically applied using durable stamping, tagging, or permanent printing to ensure clear identification during handling, storage, and transportation, as per BIS marking requirements.

BIS License Validity and Renewal Process for Orthotic Stirrup Plates

Particulars Details
Validity Typically 1 to 2 years, depending on BIS approval conditions
Renewal Must be renewed before expiry by submitting the application along with the prescribed fee and updated documents
Surveillance Includes periodic factory inspections and market sample testing conducted by BIS
Compliance Continuous following to standard and applicable Quality Control Orders (QCOs) is mandatory
Risk Non-compliance or failed sample testing may lead to suspension or cancellation of the BIS license

What is the BIS Certification Fee for Orthotic Stirrup Plates?

The BIS Approval fee for Lower Limb Orthotic Stirrup Plates comprises application, inspection, license, testing, and marking fees. The above fees should be paid to BIS in accordance with Scheme I, and these fees may change as per the scope of the product and other relevant criteria.

Charge Type Indian Manufacturers Foreign Manufacturers
Application Fee INR 1,000 USD 15
Audit Charges INR 7,000 USD 3,200-5,900
License Fee INR 1,000 USD 15
Marking Fee As applicable As applicable
Testing Charges As applicable As applicable
EVTL India Consultancy Fee As per actual As per actual

Note:

  • Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
  • Audit charges for foreign manufacturers vary based on country/location.
  • The marking fee is determined based on the product category and production volume (MSME benefits may apply).
  • Testing charges are to be paid directly to BIS-recognised laboratories.
  • Consultancy fees can vary depending on product type and factory location.

Conclusion

The effectiveness of modular lower limb orthotic devices can be largely influenced by the quality, precision in dimensions, and resistance to corrosion of stirrup plates. IS 9471 (Part 3):2024 helps the manufacturers in making sure that their stirrup plates comply with the standards of materials, dimensions, manufacturing process, craftsmanship, and zinc plating. BIS Certification of Modular Lower Limb Orthotic Devices Stirrup Plates assists in building trust among the medical personnel, orthotists, rehab facilities, and end-users.

Obtaining certification from BIS under IS 9471 (Part 3):2024 is a method that will ensure the market acceptance of Stirrup Plates as well as indicate a manufacturer's dedication to quality and compliance. For manufacturers requiring help with technical document preparation, product testing coordination, BIS certification and other related matters, EVTL India provides professional certification services.

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