BIS Certification for Zinc Phosphate Red Oxide Paint IS 12744

Zinc Phosphate Red Oxide Paint, also known as anti-corrosive protective coating is a common usage of iron and steel surface on industrial structures, bridges, pipelines, machinery and infrastructure projects. It has superior resistance to corrosion and serves as a primer in the protection of surfaces over a long period of time. 

BIS Certification for Galvanized Steel Wire Ropes for Shipping is regulated by IS 2581 that provides the requirement regarding the construction, strength, galvanization, safety and performance. BIS licensing also makes wire ropes utilized in shipping processes reliable, strong, and safe when in harsh operating conditions.

BIS Certification for Zinc Phosphate Red Oxide Paint is certified under IS 12744 standard to have the product that follows the recommended standards concerning composition, performance, durability, and safety. The BIS License certifies that the composition of paint is an Indian Standards-conforming formulation and is a reliable corrosion protector when used under standard conditions. 

An introduction to ISI Mark Certification

The ISI Mark Certification is a certification mark offered by the Bureau of Indian Standards (BIS). It shows compliance to Indian Standards. In the case of Zinc Phosphate Red Oxide Paint, the certification of ISI ensures that the product meets the requirements of IS 12744 by laboratory testing, inspection in the factory and by continuous monitoring.

BIS conducts periodic audits on certified manufacturing units as a way of being consistent in raw materials, formulation, and quality. Zinc Phosphate Red Oxide Paint with the ISI mark is highly embraced in government infrastructure, government works and mostly in industrial procurement as the mark ensures confidence and durability as well.

Advantages of ISI Mark Compliance

The main advantages of BIS Certification to Zinc Phosphate Red Oxide Paint are:  

  1. Corrosion Prevention Insurance : As a system of compliance with IS 12744, compliance will guarantee effective corrosion resistance and prolonged surface protection.
  2. Legal Authorization : BIS certification permits legal manufacture, sales and importation in India in notified Quality Control Orders.
  3. Market Credibility : Government bodies, EPC contractors and infrastructure developers use ISI- marked paints.
  4. Competitive Advantage : BIS certification makes it easier to get access to the public tenders and big industrial projects.
  5. Performance Consistency : Uniform film thickness, uniform adhesion and uniform durability are achieved through standardization of formulation.

Technical parameters of IS 12744

Technical and quality requirements of Zinc Phosphate Red Oxide Paint are provided in IS 12744 to provide proper corrosion protection of the product and coating performance. 

Significant quality parameters are:  

  • Zinc phosphate pigment composition.
  • Composition and dispersion of red oxide.
  • Non-volatile matter
  • Surface dry and hard dry (drying time).
  • Finish and film appearance
  • Adhesion to metal substrate
  • Impact resistance and flexibility.
  • Water and salt resistance to spray.
  • Storage stability and shelf life.
  • Requirements Packing, marking, and labeling

Any product of Zinc Phosphate Red Oxide Paint sold in India should meet the requirement of the IS 12744 and should be marked by ISI Mark after the successful BIS certification. 

Checklist of Documents required for BIS registration 

The following documents are necessary for Domestic Manufacturers:

  1. List of raw material
  2. Layout plan of the factory premises
  3. List of testing equipment as per the Indian standard
  4. Quality Control (QC) Personnel Details (Education degree and Aadhaar card)
  5. GST
  6. Authorized Person Aadhar & Pan Card
  7. MSME
  8. Electricity Bill
  9. Email Address & Permanent Contact Number
  10. Office Address
  11. Factory Address
  12. Copy of Partnership Deed / MOA (for Private Limited Co.)
  13. Premises document / Rent Agreement
  14. List of Manufacturing Machinery  

The following documents are necessary for Foreign Manufacturers:

  1. Checklist for Application
  2. Copy of Swift Remittance
  3. Duly Filled Application Form
  4. Copy of Business License
  5. List of Machinery
  6. List of Raw Material
  7. Test certificate of Raw Material
  8. List of Testing Equipment
  9. Calibration certificate of Test Equipment
  10. Process Flowchart
  11. Layout Plan
  12. Location Plan (Route Map)
  13. Details of Technical Personnel
  14. Qualification of QC
  15. Copy of Certification of Product and/ System
  16. Factory Test Report  
  17. Agreement with AIR
  18. Aadhar Card of AIR
  19. AIR Nomination Form
  20. Educational Degree of AIR
  21. Undertakings
  22. Scope of License

Stepwise process for obtaining BIS License

There are two key procedures to get your BIS license: Simplified and Normal.

Simplified Procedure

The steps involved in the simplified procedure are:

  1. Document Collection : All the necessary KYC and technical documents are collected in order to start the BIS application without problems.
  2. BIS Portal Registration : The license application is processed by the manufacturer being registered on the official portal of BIS.
  3. Pre-Testing of Samples : Before submission, product samples are tested in a BIS authorized laboratory.
  4. In-House Lab Requirement : Depending on the product, an internal laboratory facility might be necessary according to the BIS requirements.
  5. BIS Review & Clarifications : BIS examines the submissions of documents and test reports and may request clarification.
  6. BIS Audit at Factory : The audit of the product samples carried out by the BIS inspectors is done at the factory. 
  7. Timely Audit Completion : The audit, inspection and sample collection are conducted within 17 days of the application submission along with the EVTL India engineer.
  8. Independent Collection of Samples : The BIS auditor draws samples to be tested by the post-audit.
  9. Sample Testing at BIS Lab : BIS sealed samples are sent to BIS laboratories, and the BIS department pays the price of testing.
  10. Grant of BIS License : Upon satisfactory document inspection, testing and audit, ISI license is issued. 

Normal Procedure

The steps involved in the normal procedure are:

  1. Submit Documents : Firstly, it is required to submit all the KYC and technical documentation to start the BIS application.
  2.  Plan In-House Laboratory and Technical Proposal : Prepare an internal lab in case necessary and prepare all technical documentation.
  3. Ready Factory Test Report (FTR) : Carry out in-house tests and document the FTR to demonstrate that the product is to the standards.
  4. Submit Application & Fees : Includes your BIS application and the amount of fees necessary by the government.
  5. BIS Audit : An audit of documents and processes at a BIS takes place within 3 weeks.
  6. EVTL India Engineer Factory Inspection : BIS auditor inspects the factory with an EVTL India engineer to make sure that everything is in order. 
  7. Sample Collection & Sealing : The BIS auditor picks samples randomly, puts them into a sealed sample and forward the sample to a BIS authorized lab to be tested.
  8. License Approval : After the lab tests of the sample are passed-on, BIS issues the ISI license, and your product is certified and market-ready. 

How long does the BIS Licensing process take

According to IS 12744, a BIS license for Zinc Phosphate Red Oxide Paint is expected to take: 

For Simplified Procedure (Indian manufacturers)

  • Average 40-45 days

For Normal procedure  

  • For Indian Manufacturers : 50-60 days
  • For International Manufacturers : Approximately 180 days  

Why is EVTL India the top BIS Consultant

EVTL India is a reputed BIS consultant for Zinc Phosphate Red Oxide Paint under IS 12744, which offers end to end certification.

Their services include:

  • Preparation and verification of documentation.
  • BIS portal reporting and compliance.
  • Organization of testing labs that are recognized by BIS.
  • Technical guidance and preparation of factory audit.
  • Quick approval processes and less risk of compliance. 

EVTL India advocates regulatory expertise to local and foreign producers. 

Conclusion

The IS 12744 BIS Certification is vital to manufacturers and importers of Zinc Phosphate Red Oxide Paint in India. Certification guarantees regulatory compliance, performance of corrosion protection, product reliability and better market credibility.

Using the professional support of EVTL India, the companies will be able to simplify the certification process of the BIS, eliminate stalling of the compliance procedure and with the help of the professional support, supply the ISI-marked Zinc Phosphate Red Oxide Paint to Indian infrastructure and industrial markets with confidence.