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BIS Certification for Zinc Phosphate Red Oxide Paint IS 12744

BIS Certification for Zinc Phosphate Red Oxide Paint IS 12744

Zinc Phosphate Red Oxide Ready Mixed Paint is widely used for protection against corrosion to steel structures, machinery, pipes, tanks and equipment. It serves as an adhesive coating to protect the structures from the process of rusting and deterioration caused by exposure to weather, thereby increasing the life of the structure by making it resistant to corrosion. As these products are mostly utilized in tough industrial environments, their quality and performance must be ensured for a longer period of their service life.

BIS Certification for Air Drying Red Oxide Zinc Phosphate Paint under IS 12744:2013 assures that the material meets specified standards regarding its composition, drying, adhesion, corrosion resistance and consistency. The certification ensures uniform quality in the product batch and provides compliance for health, safety, and quality within the protective coatings industry.

What is IS 12744:2013?

IS 12744:2013 defines the specifications for Ready Mixed Paint, Air Drying, Red Oxide–Zinc Phosphate Priming used for protective coating applications. The standard ensures that the paint delivers effective corrosion protection and satisfactory coating performance. Under BIS certification, the paint is -

  • Evaluated for adhesion performance
  • Assessed for protective characteristics
  • Checked for composition requirements
  • Tested for drying properties

Eligibility Criteria for BIS Certification under IS 12744:2013

BIS authorisation under IS 12744:2013 is required for businesses involved in manufacturing, importing, or supplying red oxide primer paint in India.

Applicable to -

  • Manufacturers (India) - Must get BIS approval if the products are covered under QCO.
  • Foreign Manufacturers - Need certification to export the corrosion protection paint to India.
  • Importers/Brand Owners - Must ensure that the products are BIS-certified before sale.
  • Sellers/Distributors - Should only sell certified zinc phosphate primer.

Testing and Inspection Requirements

To promote consistent quality and protective performance in priming paints, BIS has laid down the requirements under IS 12744:2013. The certification ensures that the paint meets prescribed standards relating to composition, drying properties, adhesion and corrosion resistance. The BIS testing parameters and quality checks for the Zinc Phosphate Red Oxide Paint are listed below -

Test GroupWhat is Tested Purpose
Brushing Consistency Test Ease of application and uniform spreading of paint by brush Ensures smooth application without defects
Spray Application Test Suitability of paint for spray application after thinning Verifies compatibility with spraying equipment and uniform coating formation
Odour InspectionSmell and presence of abnormal odours in the paint Ensures product quality and absence of undesirable contamination
Lead Restriction Test Lead content in the paint formulation Ensures compliance with safety and environmental requirements
Drying Time Test Time required for the paint film to achieve hard dry condition Confirms proper drying performance for practical use
Consistency TestViscosity and flow characteristics of the paint Ensures uniform application and stable coating properties Ensures uniform application and stable coating properties
Finish Evaluation Smoothness, appearance, and uniformity of the dried paint film Verifies coating quality and aesthetic performance
Colour Verification Test Shade and colour conformity under natural daylight Ensures consistency with the specified red oxide primer colour
Wet Opacity TestAbility of wet paint to hide the substrate surface Measures covering power and coating efficiency
Pigment Content Test Quantity of pigment present in the paint formulation Ensures compliance with specified composition requirements
Zinc Phosphate Content Test Percentage of zinc phosphate pigment in the coating Verifies the presence of corrosion-inhibiting components
Red Oxide Content Test Iron oxide (Fe₂O₃) content in the paint Confirms the correct proportion of colouring and protective pigment
Scratch Hardness Test Resistance of the dried coating to scratching and surface damage Evaluates coating durability and hardness
Bend Test Flexibility and adhesion of the paint film under bending conditions Ensures the coating remains intact without cracking or peeling
Humidity Resistance Test Performance of the coating under prolonged humid conditions Assesses resistance to moisture-related deterioration
Salt Spray Resistance Test Resistance of the coating to corrosive salt spray exposureEvaluates corrosion protection capability in aggressive environments
Flash Point Test Temperature at which paint vapours can ignite Ensures safe handling, storage, and transportation
Mass per Unit Volume Test Weight of paint per specified volumeVerifies consistency and formulation compliance
Keeping Properties Test Stability of paint during storage over time Ensures the paint remains usable without excessive settling, gelling, or separation
Metal Container Conformity Test Quality and compliance of paint packaging containers Ensures safe storage and protection of the paint product
Film Thickness Verification Thickness of the applied paint coating Confirms proper coating performance and test validity
Adhesion Performance Test Bond strength between paint film and substrate Ensures long-term coating durability and protection
Corrosion Protection Assessment Overall anti-corrosive performance of the primer coating Verifies suitability for protecting metal surfaces before final painting

BIS License Procedure for Red Oxide Zinc Phosphate Paint

The BIS Authorisation process ensures that the air-drying red oxide primer meets the required quality standards. This process is set by the Bureau of Indian Standards (BIS) and includes the following steps -

  • Online Registration - Manufacturers register on the BIS Manak portal by submitting company, factory, and product details. Foreign manufacturers must appoint an Authorized Indian Representative (AIR).
  • Testing at BIS-Approved Laboratory - Product samples are tested in BIS-approved laboratories for compliance with the IS 12744 standard.
  • Application Submission - The application is submitted along with test reports, technical documents, and factory details. Foreign manufacturers must also submit AIR-related documents.
  • Factory Inspection - BIS officials visit the manufacturing facility to evaluate production processes, safety measures, and the quality control system.
  • Grant of BIS License - After all compliance requirements are satisfactorily met, BIS grants the certification license under Scheme-I.
  • Use of ISI Mark - Following approval, the manufacturer is authorized to use the ISI Mark on the product along with a valid CM/L number, confirming that the product meets BIS standards.


Documents Needed for BIS License

Document CategoryDocuments Required
Basic DetailsGST Certificate, Email ID & Contact Number, Factory & Office Address, Rent Agreement / Lease Deed (if applicable),Partnership Deed (if applicable for partnership firms)
Manufacturing DetailsList of Machinery, Process Flow Chart, Factory Layout Plan
Raw Material DetailsList of Raw Materials, Supplier Details, Raw Material Invoices, Raw Material Test Certificates
Testing & Quality ControlList of Testing Equipment, Calibration Certificates, QC/Lab In-charge Appointment Letter & Qualification
Production DetailsAnnual Installed Capacity, Last Year Production Value
Product & Packaging DetailsQuantity per Package, Nature of Packing, Product Printing / Marking Details
Management DetailsTop Management Details, BIS Communication Contact Person
Brand & Certification DocumentsTrademark / Brand Certificate, Consent Letter from BIS Recognized Laboratory
Additional DocumentsWeekly Off Details, Hygiene Document (if applicable), Relaxation Letter (if applicable), Any Other Relevant Document
Foreign Manufacturer Requirement

Appointment of Authorized Indian Representative (AIR) for BIS coordination and compliance in India

The Foreign manufacturers must designate an Authorized Indian Representative (AIR) in India. The representative is the local point of contact for the Bureau of Indian Standards (BIS) and manages all compliance and regulatory requirements in India.

Marking Requirements & License Validity

Marking Requirements

After the manufacturer obtains a BIS license, the ISI Mark for Red Oxide Zinc Phosphate Protective Coatings must be written clearly and permanently on its packaging. Additional details are provided below -

RequirementDetails
ISI MarkIndicates that the product is BIS certified and conforms to standards
Standard NumberIS 12744
CML NumberCertification Marks License (CML) number issued by BIS
Manufacturer DetailsName of manufacturer or registered trademark
Batch / Date

Batch number, heat number, or manufacturing date for traceability

Note: Marking is typically applied using durable stamping, tagging, or permanent printing to ensure clear identification during handling, storage, and transportation, as per BIS marking requirements.

BIS License Validity and Renewal Requirements

Particulars Details
Validity Typically 1 to 2 years, depending on BIS approval conditions
Renewal Must be renewed before expiry by submitting the application along with the prescribed fee and updated documents
Surveillance Includes periodic factory inspections and market sample testing conducted by BIS
Compliance Continuous following to standard and applicable Quality Control Orders (QCOs) is mandatory
Risk Non-compliance or failed sample testing may lead to suspension or cancellation of the BIS license

Fee Structure for IS 12744:2013 Approval

The cost of BIS Approval for Air Drying Red Oxide Zinc Phosphate Paint includes charges for application, inspection, license, testing, and marking. These fees are paid to BIS as per Scheme I guidelines.

Charge TypeIndian ManufacturersForeign Manufacturers
Application FeeINR 1,000USD 15
Audit ChargesINR 7,000USD 3,200 – 5,900
License FeeINR 1,000USD 15
Marking FeeAs applicableAs applicable
Testing ChargesAs applicableAs applicable
EVTL India Consultancy FeeAs per actualAs per actual

Note:

  • Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
  • Audit charges for foreign manufacturers vary based on country/location.
  • The marking fee is determined based on the product category and production volume (MSME benefits may apply).
  • Testing charges are to be paid directly to BIS-recognised laboratories.
  • Consultancy fees can vary depending on product type and factory location.

Conclusion

Conclusion The certification of the red oxide zinc phosphate primer according to BIS standards in accordance with IS 12744:2013 guarantees the proper performance of the protective properties of the coating concerning corrosion protection. This provides a benchmark for the quality and efficiency of materials, reducing coating failures and ensuring long-term durability and stability of structures. Such an aspect becomes crucial in industrial sectors where the environment can greatly affect the quality and lifespan of materials.

Companies requiring certification have to follow certain procedures that are critical in ensuring a positive outcome of the approval process. A BIS Consultant for paint manufacturers may assist in coordinating testing activities and minimizing any delays during the certification procedure. EVTL India provides complete assistance to paint manufacturers for obtaining BIS certifications, including laboratory coordination.