Wire ropes and strands are the silent but powerful workhorses of many structural engineering feats. From cable-supported bridges that span rivers and valleys to large-scale architectural installations and infrastructure projects, these steel components provide the tensile strength, durability, and flexibility required to bear complex structural loads. Their role in maintaining the safety, functionality, and longevity of such structures cannot be overstated.
In India, the use of these critical
components in general structural applications is governed by Indian Standard IS 9282:2024, published
by the Bureau of Indian Standards (BIS).
This standard ensures that wire ropes and strands used in structural
applications, particularly cable-supported bridges, meet stringent safety and
performance criteria before they are manufactured, sold, or installed.
The Indian Standard IS 9282:2024,
titled "Wire Ropes and Strands for
General Structural Applications Including Cable Supported Bridges",
specifies the technical requirements for the design, manufacture, and testing
of wire ropes and strands used in structural settings. The standard is issued
under the Mechanical Engineering Division Council (MED 10), with a particular
focus on wire products.
It covers a wide range of product
types including:
These are engineered using
high-strength steel wires, which are twisted into strands and then formed into
ropes capable of withstanding massive tensile forces. The ropes are designed to
resist environmental stressors such as wind, moisture, temperature variations,
and corrosion—making them suitable for long-span bridges and other exposed
structures.
IS 9282:2024 also outlines specifications
for nominal diameters, tensile grades (such as 1370, 1420,
1470, and 1570), wire construction, lay types, and mechanical properties like breaking load, elongation, and fatigue
resistance. Additionally, it includes detailed requirements on material
quality, manufacturing tolerances, and test methods to verify product
performance.
To further ensure public safety and
infrastructure reliability, the Ministry
of Commerce and Industry has introduced the Steel Wire Ropes, Strands, Ring Net Panels, Rope Net Panels and Rolls
(Quality Control) Order, 2025. This QCO mandates that all manufacturers,
whether domestic or foreign, obtain BIS
Certification under Scheme-I of
Schedule-II of the BIS (Conformity Assessment) Regulations, 2018 before
selling these products in the Indian market.
BIS certification involves a
comprehensive process, which includes:
Only after successful completion of
these steps can a manufacturer affix the ISI
mark on their wire rope and strand products—signaling conformity with
national safety and performance standards.
BIS certification under this standard
involves a rigorous conformity assessment process to ensure product quality and
adherence to regulatory norms. The steps typically include:
To apply for BIS certification, manufacturers need to submit the following documents:
● Application form
● Manufacturing process details
● Quality control plan
● Test reports from BIS-approved laboratories
● Factory layout and equipment details
● Proof of business registration
● Product specifications and technical details
● Declaration of conformity to Indian standards
Additionally, manufacturers may be required to provide proof of compliance with environmental and safety regulations, depending on the specific type of product being certified.
Wire ropes and strands form the
backbone of critical infrastructure. If substandard or non-compliant materials
are used, it could lead to catastrophic structural failures, resulting in
property damage, injury, or loss of life. BIS certification acts as a robust
quality assurance system, ensuring that only products that have passed rigorous
evaluation make it to the market.
For project developers, engineers, and
government authorities, BIS-certified products offer peace of mind that the
materials being used are reliable, tested, and legally approved. For
manufacturers, certification is essential for market access, credibility, and competitiveness
in both public and private sector projects.
As India continues to expand its
infrastructure footprint through ambitious projects in transportation, smart
cities, and urban development, the demand for reliable and compliant construction
materials will grow. Wire ropes and strands certified under IS 9282:2024 are a fundamental
requirement for the safe execution of these ventures.
Compliance with BIS norms not only
demonstrates a commitment to quality but also positions manufacturers and
suppliers as trusted partners in nation-building. Whether it’s for a
cable-stayed bridge, a metro system, or an industrial plant, ensuring BIS
certification of wire ropes and strands is both a legal obligation and a
critical safety measure.
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