Welding cables are flexible, high-performance cables specifically designed for transmitting current to welding electrodes. Constructed with robust copper conductors and insulated with durable materials, these cables withstand high temperatures, abrasion, and harsh environmental conditions.
Their flexibility and durability make them ideal for use in heavy-duty welding applications across industries such as construction, shipbuilding, and manufacturing. Designed to deliver consistent electrical performance, welding cables ensure safe and efficient operation of welding equipment.
Introduction
Welding cables must
comply with Indian Standard IS 9857:1990
under the Cables (Quality Control)
Order, 2020, issued by the Ministry of Commerce and Industry. BIS
certification ensures these cables meet stringent safety, quality, and
performance standards before being sold in the Indian market. Manufacturers
must obtain a BIS license, as mandated by law, to demonstrate conformity to the
prescribed standards. The certification process involves thorough testing to
verify adherence to IS 9857:1990. Non-compliance attracts penalties,
highlighting the critical importance of obtaining BIS certification for legal
and quality assurance purposes.
Why is BIS Certification
Necessary for Welding Cables?
BIS certification ensures that welding cables meet the stringent safety and performance standards set by IS 9857:1990, protecting users from risks such as overheating, insulation failure, and electrical hazards. As mandated by the Cables (Quality Control) Order, 2020, manufacturers must obtain BIS certification to legally sell welding cables in India. This regulation helps eliminate substandard products from the market, fostering consumer confidence and industrial safety. Non-compliance not only results in legal penalties but also compromises product reliability, making BIS certification an essential step for manufacturers to uphold industry standards and protect end-users.
Overview of Indian
Standard IS 9857:1990
IS 9857:1990 specifies the construction,
material, performance, and testing requirements for welding cables used in
industrial and commercial applications. The standard outlines criteria for
conductor materials, insulation properties, temperature resistance, and
mechanical durability to ensure consistent electrical performance and safety
during welding operations. Compliance with this standard, as required by the Cables (Quality Control) Order, 2020,
guarantees that welding cables are reliable, durable, and safe to use under
demanding conditions. Adhering to IS 9857:1990 helps manufacturers meet
industry expectations, maintain operational efficiency, and protect the
interests of both users and businesses.
The BIS
certification process for Welding Cables involves multiple steps, designed to
thoroughly evaluate a product's compliance with the required standards. Here is
a general overview of the certification process:
1. Application Submission: Manufacturers
must submit an application form along with required documentation to BIS.
2. Documentation Review: BIS reviews the
submitted documents to ensure completeness and correctness.
3. Factory Inspection: BIS officials
conduct an on-site inspection of the manufacturing facility to assess the
production process and quality control measures.
4. Sample Testing: Product samples are
taken and tested in BIS-approved laboratories to verify compliance with Indian
standards.
5. Certification Grant: Upon successful
completion of the inspection and testing, BIS grants certification, allowing
the manufacturer to use the BIS mark on their products.
To apply for BIS
certification, manufacturers need to submit the following documents:
● Application form
● Manufacturing process details
● Quality control plan
● Test reports from BIS-approved
laboratories
● Factory layout and equipment
details
● Proof of business registration
● Product specifications and
technical details
● Declaration of conformity to
Indian standards
Additionally, manufacturers may be required to provide proof of compliance with environmental and safety regulations, depending on the specific type of product being certified.
Conclusion
BIS certification
for Welding Cables is essential to ensure adherence to quality and safety
standards as per IS 9857: 1990. By complying with the mentioned Quality control
order, certified products provide reliable performance, enhance consumer
safety, and reinforce the credibility of manufacturers in the Indian market.
Navigating the BIS certification
process can be challenging, especially for small and medium-sized enterprises.
EVTL India is a leading consultancy firm dedicated to assisting manufacturers
in obtaining BIS certification (ISI Mark) efficiently. With expertise in
managing BIS portal submissions, documentation, and regulatory fees, EVTL India
ensures a smooth and successful certification process. By choosing EVTL India,
manufacturers can enhance their product's marketability both in India and
internationally, securing a competitive edge. Additionally, EVTL India provides
ongoing support post-certification, helping manufacturers maintain compliance
with BIS standards and renew their licenses as needed.
📅 BIS Critical Component List (CCL) Updates for Solar PV Modules
🕒 BIS Fee Concessions for MSMEs and Startups | EVTL India
📅 Guidelines for Implementation of Essential Requirements for Security of CCTV
🕒 Machinery and Electrical Equipment Safety (Omnibus Technical Regulation) Order, 2024
🕒 Extension of Timeline for Filing Annual Returns by Battery Producers
📅 Extension of Timeline for Filing Quarterly and Annual Returns for E-Waste
🕒 Extension of Concurrent Running Period for IS 302-1: 2008 and IS 302 (Part 1): 2024