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BIS Certification for Welding Cables IS 9857: 1990

Welding Cables –specification

Product Description

Welding cables are flexible, high-performance cables specifically designed for transmitting current to welding electrodes. Constructed with robust copper conductors and insulated with durable materials, these cables withstand high temperatures, abrasion, and harsh environmental conditions.

Their flexibility and durability make them ideal for use in heavy-duty welding applications across industries such as construction, shipbuilding, and manufacturing. Designed to deliver consistent electrical performance, welding cables ensure safe and efficient operation of welding equipment.

Introduction

Welding cables must comply with Indian Standard IS 9857:1990 under the Cables (Quality Control) Order, 2020, issued by the Ministry of Commerce and Industry. BIS certification ensures these cables meet stringent safety, quality, and performance standards before being sold in the Indian market. Manufacturers must obtain a BIS license, as mandated by law, to demonstrate conformity to the prescribed standards. The certification process involves thorough testing to verify adherence to IS 9857:1990. Non-compliance attracts penalties, highlighting the critical importance of obtaining BIS certification for legal and quality assurance purposes.

Why is BIS Certification Necessary for Welding Cables?

BIS certification ensures that welding cables meet the stringent safety and performance standards set by IS 9857:1990, protecting users from risks such as overheating, insulation failure, and electrical hazards. As mandated by the Cables (Quality Control) Order, 2020, manufacturers must obtain BIS certification to legally sell welding cables in India. This regulation helps eliminate substandard products from the market, fostering consumer confidence and industrial safety. Non-compliance not only results in legal penalties but also compromises product reliability, making BIS certification an essential step for manufacturers to uphold industry standards and protect end-users.

Overview of Indian Standard IS 9857:1990

IS 9857:1990 specifies the construction, material, performance, and testing requirements for welding cables used in industrial and commercial applications. The standard outlines criteria for conductor materials, insulation properties, temperature resistance, and mechanical durability to ensure consistent electrical performance and safety during welding operations. Compliance with this standard, as required by the Cables (Quality Control) Order, 2020, guarantees that welding cables are reliable, durable, and safe to use under demanding conditions. Adhering to IS 9857:1990 helps manufacturers meet industry expectations, maintain operational efficiency, and protect the interests of both users and businesses.

Process for BIS Certification

The BIS certification process for Welding Cables involves multiple steps, designed to thoroughly evaluate a product's compliance with the required standards. Here is a general overview of the certification process:

1. Application Submission: Manufacturers must submit an application form along with required documentation to BIS.

2. Documentation Review: BIS reviews the submitted documents to ensure completeness and correctness.

3. Factory Inspection: BIS officials conduct an on-site inspection of the manufacturing facility to assess the production process and quality control measures.

4. Sample Testing: Product samples are taken and tested in BIS-approved laboratories to verify compliance with Indian standards.

5. Certification Grant: Upon successful completion of the inspection and testing, BIS grants certification, allowing the manufacturer to use the BIS mark on their products.

Documents Required for BIS Certification

To apply for BIS certification, manufacturers need to submit the following documents:

  Application form

  Manufacturing process details

  Quality control plan

  Test reports from BIS-approved laboratories

  Factory layout and equipment details

  Proof of business registration

  Product specifications and technical details

  Declaration of conformity to Indian standards

Additionally, manufacturers may be required to provide proof of compliance with environmental and safety regulations, depending on the specific type of product being certified.

BIS Documents For Domenstic and Foreign Manufacturer Check

BIS ISI Mark Certification Costing And Timeline


To Know The Process in Detail, Please Visit:

Conclusion

BIS certification for Welding Cables is essential to ensure adherence to quality and safety standards as per IS 9857: 1990. By complying with the mentioned Quality control order, certified products provide reliable performance, enhance consumer safety, and reinforce the credibility of manufacturers in the Indian market.

Navigating the BIS certification process can be challenging, especially for small and medium-sized enterprises. EVTL India is a leading consultancy firm dedicated to assisting manufacturers in obtaining BIS certification (ISI Mark) efficiently. With expertise in managing BIS portal submissions, documentation, and regulatory fees, EVTL India ensures a smooth and successful certification process. By choosing EVTL India, manufacturers can enhance their product's marketability both in India and internationally, securing a competitive edge. Additionally, EVTL India provides ongoing support post-certification, helping manufacturers maintain compliance with BIS standards and renew their licenses as needed.