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BIS Certification for Steel Wire Ropes IS/ISO 2408:2017

Steel Wire Ropes

Steel wire ropes are integral to modern infrastructure, playing a vital role in applications that demand both strength and flexibility. These ropes are composed of multiple strands of steel wires twisted into a helical structure, forming a robust, versatile cable that can withstand heavy mechanical stress. Whether in construction cranes, elevators, offshore platforms, or industrial hoisting equipment, steel wire ropes are engineered to perform in some of the most demanding environments.

To ensure that only high-quality and safe wire ropes are used across these critical sectors, the Bureau of Indian Standards (BIS) mandates conformity to Indian and international specifications. The standard that governs steel wire ropes in India is IS/ISO 2408:2017, a harmonized adoption of the international ISO 2408 standard, titled “Steel Wire Ropes – Requirements.”

In 2025, the Ministry of Commerce and Industry introduced the Steel Wire Ropes, Strands, Ring Net Panels, Rope Net Panels and Rolls (Quality Control) Order, which will make BIS certification mandatory for steel wire ropes manufactured or imported into India under this standard. This move emphasizes quality assurance, safety, and consistency across industries relying on wire ropes.

Understanding IS/ISO 2408:2017

The IS/ISO 2408:2017 standard sets forth comprehensive requirements for the design, manufacture, testing, packaging, and marking of steel wire ropes. The standard applies to both round strand ropes and compacted strand ropes, in either uncoated (plain) or metal-coated forms, such as galvanized (zinc) or Zn-Al alloy coatings. The ropes covered by this standard are generally used in a wide array of lifting and load-bearing applications, including:

     ● Construction cranes and hoisting equipment

     ● Marine and offshore lifting systems

     ● Winches and pulleys

     ● Elevators and escalators

     ● Industrial material handling systems

However, the standard excludes ropes specifically used in mining, aerial ropeways, aircraft controls, funicular railways, and elevator ropes covered by other specialized standards.

Steel wire ropes manufactured under IS/ISO 2408:2017 are typically made from non-alloy carbon steel with a carbon content between 0.4% and 0.95%, allowing for high tensile strength and fatigue resistance—two properties crucial for safety in dynamic and high-load applications.

What the Standard Covers

The scope of IS/ISO 2408:2017 includes detailed technical parameters such as:

     ● The rope's construction type, including the number of wires per strand and the arrangement of strands in the rope

     ● Nominal diameters, lay direction, and lay length

     ● Tensile grades of wires and minimum breaking forces

     ● Lubrication requirements, where applicable

     ● Wire finish and coating type—uncoated, galvanized, or Zn-Al alloy coated

     ● Manufacturing tolerances and visual inspection guidelines

     ● Performance testing and acceptance criteria, including mechanical properties

     ● Labeling, packaging, and traceability information

This standard ensures that ropes are not only manufactured to precise dimensions but also consistently perform under mechanical stress, resist environmental degradation, and retain structural integrity over long operational cycles.

BIS Certification: A Quality Mandate

Under the Quality Control Order (QCO) 2025, steel wire ropes falling within the scope of IS/ISO 2408:2017 must be certified by BIS before they can be sold or distributed in the Indian market. BIS certification is conducted under Scheme I of BIS (Conformity Assessment) Regulations, 2018, which requires thorough assessment and surveillance of the manufacturing process.

To qualify for BIS certification, manufacturers—both domestic and international—must undergo:

     ● Factory inspection and audit by BIS authorities

     ● Product sample testing in BIS-approved laboratories

     ● Review of quality control systems and technical documentation

     ● Ongoing surveillance to ensure continued compliance

Upon approval, the manufacturer is granted the right to use the Standard Mark (ISI mark) on certified products, which serves as an assurance of quality and safety to end-users and regulatory bodies.

BIS Certification Process for Steel Wire Ropes

BIS certification under this standard involves a rigorous conformity assessment process to ensure product quality and adherence to regulatory norms. The steps typically include:

  1. Filing an application to BIS with detailed product specifications, quality management system documents, and test reports.

  2. Factory inspection by BIS auditors to verify manufacturing capability, equipment, testing infrastructure, and quality controls.

  3. Product testing of Steel Wire Ropes at BIS-recognized laboratories to confirm compliance with IS/ISO 2408:2017.

  4. Grant of BIS License upon successful audit and testing.

  5. Ongoing surveillance by BIS to ensure continued compliance through periodic inspections and testing of market samples.

To Know The Process in Detail, Please Visit:

Under BIS Registration Products ISI and CRS

Documents Required for BIS Certification

To apply for BIS certification, manufacturers need to submit the following documents:

  Application form

  Manufacturing process details

  Quality control plan

  Test reports from BIS-approved laboratories

  Factory layout and equipment details

  Proof of business registration

  Product specifications and technical details

  Declaration of conformity to Indian standards

Additionally, manufacturers may be required to provide proof of compliance with environmental and safety regulations, depending on the specific type of product being certified.

BIS ISI Mark Certification Costing And Timeline

BIS ISI Mark Certification Costing And Timeline

Why This Certification Matters

Steel wire ropes are often used in load-bearing and safety-critical applications. A failure in these components can lead to catastrophic consequences—ranging from equipment damage to loss of life. Ensuring that these ropes meet international quality standards is therefore not just a regulatory requirement, but a necessity for industrial safety.

BIS certification under IS/ISO 2408:2017 is a testament to a product’s structural integrity, manufacturing quality, and suitability for demanding environments. For engineers, contractors, and procurement officers, the ISI mark on steel wire ropes offers peace of mind that the product complies with a rigorously tested and globally aligned standard.

Conclusion

As India continues to develop its infrastructure, industrial base, and logistics capabilities, the demand for high-quality steel wire ropes will only grow. By aligning domestic manufacturing with IS/ISO 2408:2017, and enforcing BIS certification through the Quality Control Order, 2025, the government is taking a proactive step in raising safety and performance benchmarks.

Manufacturers and importers looking to supply steel wire ropes in India must act now to ensure compliance with BIS regulations. Early certification not only helps avoid legal complications but also strengthens market credibility and opens doors to government and private infrastructure projects.

EVTL India offers complete compliance solutions—from documentation and product testing to audit coordination and BIS license acquisition. With over a decade of experience in Indian regulatory systems, we help you achieve certification with speed, accuracy, and full transparency.

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