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BIS Certification for Industrial and Protective Rubber Knee and Ankle Boots IS 5557: 2004

BIS Certification for Industrial and Protective Rubber Knee and Ankle Boots IS 5557: 2004

ISI Mark Certification Product Image

Industrial and Protective Rubber Knee and Ankle Boots offer great help to workers working in difficult environments. These boots are made with reinforced rubber compound and structured sole patterns which give a firm grip to keep balance and protection from abrasion and external pressure. They can be used effectively by workers working in sectors like construction sites, mining grounds, chemical handling plants and agriculture.

The testing process will ensure that Industrial and Protective Rubber Knee and Ankle Boots adhere to the mandatory safety and performance standards before sale in the market. The features of the safety boots, such as strength, proper size, anti-skid and chemical resistance are tested as per IS 5557 (Part 1):2024.

What is IS 5557:2024

This is the Indian Standard that specifies performance requirements for industrial and protective rubber knee and ankle boots used in workplaces for foot protection from chemicals, water, oils, etc. The standard ensures that the boots provide durability, safety, and comfort for occupational use. As per the BIS (Bureau of Indian Standards), these rubber boots are:

  • Checked for material quality
  • Evaluated for resistance to water penetration
  • Tested for sole durability
  • Assessed for tensile strength

Who needs BIS Certification for Industrial and Protective Rubber Knee and Ankle Boots

BIS authorisation under IS 5557:2024 is required for businesses involved in manufacturing, importing, or supplying Industrial Rubber Protective Footwear in India.

Applicable to:

  • Manufacturers (India) - Must get BIS approval if the products are covered under QCO.
  • Foreign Manufacturers - Need BIS approval before exporting protective rubber boots to India.
  • Importers/Brand Owners - Must ensure that the products are BIS-certified before sale.
  • Sellers/Distributors - Should only supply certified safety footwear products.

Testing and Inspection Requirements

To maintain the safety of industrial protective footwear, the Bureau of Indian Standards outlines the minimum requirements under IS 5557:2024. This certification ensures that industrial and protective rubber knee & ankle boots are manufactured with adequate strength, resistance, and protective properties suitable for hazardous working environments. The BIS testing parameters and quality checks for the Industrial and Protective Rubber Knee and Ankle Boots are listed below:

Test GroupWhat is Tested Purpose
Design Verification Test Boot design, type classification, and structural configuration Ensures conformity with IS 5557 (Part 1):2024 design requirements
Size & Fittings Test Footwear dimensions, fittings, and sizing accuracy Ensures proper fitting and dimensional consistency
Rubber Hardness Test Hardness of rubber components (IRHD) Ensures proper flexibility, durability, and comfort
Tensile Strength TestStrength of upper material under tension Ensures resistance against tearing and stretching
Thickness Measurement Test Thickness of upper, outsole, heel, and insocksEnsures uniform material distribution and durability
Abrasion Resistance TestWear resistance of outsole, upper, and insocks Ensures long service life under continuous usage
Flexing Resistance Test Resistance to repeated bending and flexing Ensures crack resistance and flexibility during movement
Interlayer Bond Strength TestBonding strength between outsole layers Ensures sole layers remain securely attached
Leak Proof Test Water-tightness under pressure conditionsEnsures protection against water penetration
Hot Contact Resistance Test Resistance of outsole and upper to high temperatures Ensures safety against heat exposure in industrial environments
Adhesion Test Adhesion strength of rubberized textile upper Ensures durable bonding between footwear components
Toe Cap Dimension Test Internal length and fitting of protective toe cap Ensures adequate safety clearance and comfort
Impact Resistance Test Toe protection against impact forceEnsures protection from falling or heavy objects
Compression Resistance Test Resistance of safety toe cap to compressive loadsEnsures safety under pressure and crushing conditions
Slip Resistance TestGrip performance on slippery surfacesEnsures user safety and reduces slipping hazards
Corrosion Resistance Test Resistance of metallic toe caps to corrosionEnsures crack resistance and flexibility during movement
Interlayer Bond Strength Test Bonding strength between outsole layers Ensures sole layers remain securely attached
Leak Proof TestWater-tightness under pressure conditionsEnsures protection against water penetration
Hot Contact Resistance TestResistance of outsole and upper to high temperatures Ensures safety against heat exposure in industrial environments
Adhesion Test Adhesion strength of rubberized textile upperEnsures durable bonding between footwear components
Toe Cap Dimension Test Internal length and fitting of protective toe capEnsures adequate safety clearance and comfort
Impact Resistance Test Toe protection against impact forceEnsures protection from falling or heavy objects
Compression Resistance TestResistance of safety toe cap to compressive loadsEnsures safety under pressure and crushing conditions
Slip Resistance Test Grip performance on slippery surfaces Ensures user safety and reduces slipping hazards
Corrosion Resistance Test Resistance of metallic toe caps to corrosion Ensures durability in humid and corrosive environments
Penetration Resistance Test Resistance against sharp object penetration Ensures additional foot protection in hazardous workplaces
Electrical Resistance Test Electrical insulation and resistance properties Ensures suitability for electrical safety applications
Flame Resistance TestResistance to ignition and flame spread Ensures protection in fire-prone environments
Fuel Oil Resistance TestResistance of rubber sole to fuel oil exposureEnsures durability in oil-contact industrial conditions
Acid & Alkali Resistance Test Resistance against chemical exposure Ensures suitability for chemical handling applications
Finish & Appearance Inspection Surface finish, workmanship, and visual qualityEnsures proper finishing and product appearance
Banned Chemicals Test Presence of restricted or hazardous chemicals Ensures compliance with safety and environmental regulations

Step-by-Step BIS Certification Process for Industrial Protective Rubber Knee and Ankle Footwear

The BIS Authorisation process ensures that the Industrial Rubber Safety Boots meet the required standards for proper and efficient operation. This process is set by the Bureau of Indian Standards (BIS) and includes the following steps:

  1. Online Registration: Manufacturers register on the BIS Manak portal by submitting company, factory, and product details. Foreign manufacturers must appoint an Authorized Indian Representative (AIR).
  2. Testing at BIS-Approved Laboratory: Product samples are tested in BIS-approved laboratories for chemical composition, silica content, moisture content, fineness, compressive strength, and other physical performance parameters.
  3. Application Submission: The application is submitted along with test reports, technical documents, and factory details. Foreign manufacturers must also submit AIR-related documents.
  4. Factory Inspection: The Bureau of Indian Standards officials inspect the manufacturing units to verify the production process, safety measures, and quality control system.
  5. Grant of BIS License: Upon successful verification of all requirements, BIS grants the certification license under Scheme-I.
  6. Use of ISI Mark: Once approved, the manufacturer can use the ISI mark on the product with a CM/L number, confirming that the product meets BIS standards.

required Documents for IS 5557: 2024 approval

Document CategoryDocuments Required
Basic DetailsGST Certificate, Email ID & Contact Number, Factory & Office Address, Rent Agreement / Lease Deed (if applicable),Partnership Deed (if applicable for partnership firms)
Manufacturing DetailsList of Machinery, Process Flow Chart, Factory Layout Plan
Raw Material DetailsList of Raw Materials, Supplier Details, Raw Material Invoices, Raw Material Test Certificates
Testing & Quality ControlList of Testing Equipment, Calibration Certificates, QC/Lab In-charge Appointment Letter & Qualification
Production DetailsAnnual Installed Capacity, Last Year Production Value
Product & Packaging DetailsQuantity per Package, Nature of Packing, Product Printing / Marking Details
Management DetailsTop Management Details, BIS Communication Contact Person
Brand & Certification DocumentsTrademark / Brand Certificate, Consent Letter from BIS Recognized Laboratory
Additional DocumentsWeekly Off Details, Hygiene Document (if applicable), Relaxation Letter (if applicable), Any Other Relevant Document
Foreign Manufacturer RequirementAppointment of Authorized Indian Representative (AIR) for BIS coordination and compliance in India

The Foreign manufacturers are required to appoint an Authorized Indian Representative (AIR) in India. The representative is the local point of contact for the Bureau of Indian Standards (BIS) and takes care of all rules and compliance work in India.

Marking Requirements & License Validity

Marking Requirements

After the manufacturer obtains a BIS license, the ISI Mark for protective rubber ankle boots must be written clearly and permanently either on its packaging or on the product. Additional details are provided below:

RequirementDetails
ISI MarkIndicates that the product is BIS certified and conforms to standards
Standard NumberIS 5557: 2024
CML NumberCertification Marks License (CML) number issued by BIS
Manufacturer DetailsName of manufacturer or registered trademark
Batch / Date

Batch number, heat number, or manufacturing date for traceability

Note: Marking is typically applied using durable stamping, tagging, or permanent printing to ensure clear identification during handling, storage, and transportation, as per BIS marking requirements.

Validity and renewal of BIS License for protective rubber knee & ankel safety boots

particularsDetails
Initial ValidityTypically 1 to 2 years, depending on BIS approval conditions
RenewalMust be renewed before expiry by submitting the application along with the prescribed fee and updated documents
SurveillaneBIS may inspect factories and test samples periodically
Annual FeesAnnual license fee must be paid regularly
ComplianceContinuous compliance with BIS requirements is necessary
License FormatBIS is shifting towards a 10-digit license number format
Non-Compliance RiskMay lead to suspension or cancellation of license

bis certification Fees for industrial protective rubber knee and ankle boots

The cost of BIS Approval for an Industrial Rubber Protective Footwear includes charges for application, inspection, license, testing, and marking. These fees are paid to BIS as per Scheme I guidelines.

Charge TypeIndian ManufacturersForeign Manufacturers
Application FeeINR 1,000USD 15
Audit ChargesINR 7,000USD 3,200 – 5,900
License FeeINR 1,000USD 15
Marking FeeAs applicableAs applicable
Testing ChargesAs applicableAs applicable
EVTL India Consultancy FeeAs per actualAs per actual

Note:

  • Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
  • Audit charges for foreign manufacturers vary based on country/location.
  • The marking fee is determined based on the product category and production volume (MSME benefits may apply).
  • Testing charges are to be paid directly to BIS-recognised laboratories.
  • Consultancy fees can vary depending on product type and factory location.

Conclusion

This standard IS 5557:2024 specifies the requirements, test methods and dimensions of Industrial Protective Rubber Knee and Ankle Boots to evaluate their ability to promote stability and safety of motion in dangerous work conditions. These boots provide reliable protection against various external forces, including water resistance, problems with surface friction, and any possible chemicals. As a result, this leads to an extended life cycle, as well as improved performance and reliability.

With professional help from EVTL India, it becomes easier to organize a whole certification process, including document preparation, laboratory testing organization, and other related activities. Such cooperation facilitates communication at different stages of certification and provides a systematic approach to handling all processes.