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BIS Certification for Enameled Copper Winding Wire Class 200 – IS 13730 (Part 13)

ISI Mark Certification Product Image

BIS Certification for polyester or polyesterimide overcoated with polyamide-imide enamelled round copper wire, class 200, is important in high-temperature electrical applications, as this helps to show conformity with Indian quality and safety standards. These winding wires are used in motors, transformers, generators and compressors. Enamel coating gives these round copper wires excellent insulation characteristics necessary for proper operation in an electrically challenging environment.

Companies offering such types of products in the Indian market have to make sure that the wire is in line with the technical specifications outlined in IS 13730 (Part 13):2014. The round copper wire is tested, quality control measures are taken and certification is provided by the Bureau of Indian Standards (BIS). Compliance with these standards will not only confirm uniformity of the product, but also enhance its acceptability in the market among other players.

What is IS 13730 (Part 13):2014?

This is the Indian Standard for polyester or polyesterimide overcoated with polyamide-imide enamelled round copper wire, class 200, used in high-performance electrical applications such as heavy-duty motors and industrial equipment. The standard ensures enhanced thermal resistance, superior insulation, and long service life under extreme operating conditions. As per BIS, these wires are:

  • Tested for high-temperature thermal endurance (Class 200)
  • Evaluated for dielectric strength
  • Assessed for coating adhesion
  • Checked for mechanical durability under winding stress

Eligibility for ISI Certification under IS 13730 (Part 13):2014

BIS authorisation under IS 13730 (Part 13):2014 is required for businesses involved in manufacturing, importing, or supplying polyester-enamelled round copper wire in India.

Applicable to:

  • Manufacturers (India) - Must get BIS approval if the products are covered under QCO.
  • Foreign Manufacturers - Need certification to export the Polyamide-imide enamelled copper wire to India.
  • Importers/Brand Owners - Must ensure that the products are BIS-certified before sale.
  • Sellers/Distributors - Should only sell certified Class 200 round copper wire.

Testing Requirements for Class 200 Polyester or Polyesterimide Overcoated Enamelled Round Copper Wire

In order to maintain high-performance standards for Class 200 enamelled round copper wire, BIS mandates compliance under IS 13730 (Part 13):2014. This ensures enhanced thermal endurance, superior insulation, and long-term durability for use in heavy-duty electrical and industrial applications. The BIS testing parameters and quality checks for Class 200 enamelled copper wire are listed below:

Test Group What is Tested Purpose
Electrical Resistance Test Resistance of copper conductor Ensures efficient current-carrying capacity and conductivity
Elongation Test Percentage elongation before breakage Ensures the mechanical flexibility and ductility of the wire
Springiness Test The ability of a wire to return to its original shape after bending Ensures suitability for winding applications
Flexibility & Adherence Test Coating adhesion during bending and winding Ensures insulation does not crack or peel
Heat Shock Test Insulation performance under sudden high temperature exposure Ensures thermal stability of enamel coating
Cut-Through Test Resistance of insulation under mechanical pressure and heat Ensures protection against insulation failure
Abrasion Resistance Test Resistance of enamel coating to friction wear Ensures long-term durability during winding and handling
Solvent Resistance Test Resistance of insulation against chemical solvents Ensures coating stability in industrial environments
Breakdown Voltage Test Dielectric strength of insulation coating Ensures electrical safety under high voltage
Continuity of Insulation Test Detection of insulation breaks or discontinuity Ensures uniform insulation across entire wire length
Pin Hole Test Detection of microscopic holes in enamel coating Ensures defect-free insulation layer
Temperature Index Test Thermal endurance of insulation over time Ensures long-term performance at Class 200 temperature rating

Application Process for BIS Certification of Polyester Enamelled Round Copper Winding Wire Class 200

The BIS Authorisation process ensures that Polyester or Polyesterimide Overcoated with Polyamide-Imide Enamelled Round Copper Wire, Class 200 (IS 13730 (Part 13):2014) meets the required standards of electrical insulation, thermal endurance, mechanical strength, and long-term reliability. This certification, governed by the Bureau of Indian Standards (BIS), is essential for ensuring consistent performance of winding wires used in motors, transformers, and electrical equipment operating at high temperatures.

  • Online Registration :- Manufacturers register on the BIS Manak portal by submitting company, factory, and product details. Foreign manufacturers must appoint an Authorized Indian Representative (AIR).
  • Testing at BIS-Approved Laboratory :- Product samples are tested in BIS-approved laboratories for electrical resistance, insulation continuity, breakdown voltage, elongation, flexibility and adhesion of enamel coating.
  • Application Submission :- The application is accompanied by test results, technical documentation, and factory data. Foreign firms also have to furnish documents related to AIR.
  • Factory Inspection :- BIS inspectors inspect the manufacturing plant in order to assess manufacturing procedures, safety practices and quality management systems in place.
  • Grant of BIS License :- Once all criteria are fulfilled, BIS issues the certification license through Scheme-I.
  • Use of ISI Mark :- Upon receiving the certificate, the manufacturer can apply for the ISI mark to the product with CM/L number.

BIS Application Documents under IS 13730 (Part 13):2014

Document Category Documents Required
Basic Details GST Certificate, Email ID & Contact Number, Factory & Office Address, Rent Agreement / Lease Deed (if applicable), Partnership Deed (if applicable for partnership firms)
Manufacturing Details List of Machinery, Process Flow Chart, Factory Layout Plan
Raw Material Details List of Raw Materials, Supplier Details, Raw Material Invoices, Raw Material Test Certificates
Testing & Quality Control List of Testing Equipment, Calibration Certificates, QC/Lab In-charge Appointment Letter & Qualification
Production Details Annual Installed Capacity, Last Year Production Value
Product & Packaging Details Quantity per Package, Nature of Packing, Product Printing / Marking Details
Management Details Top Management Details, BIS Communication Contact Person
Brand & Certification Documents Trademark / Brand Certificate, Consent Letter from BIS Recognized Laboratory
Additional Documents Weekly Off Details, Hygiene Document (if applicable), Relaxation Letter (if applicable), Any Other Relevant Document
Foreign Manufacturer Requirements Agreement with AIR (Authorized Indian Representative), Aadhaar Card of AIR, AIR Nomination Form, Required Undertakings, Scope of License

The Foreign manufacturers must designate an Authorized Indian Representative (AIR) in India. The representative is the local point of contact for the Bureau of Indian Standards (BIS) and manages all compliance and regulatory requirements in India.

ISI Marking Requirements for Class 200 Enamelled Round Copper Wire

Once the BIS certification is obtained, it is mandatory to mark the Standard Mark (ISI Mark) of Class 200 Enamelled Copper Winding Wire in a visible manner on each coil, reel, or pack of winding wire. This should contain important information like the identity of the manufacturer, nominal diameter of conductor, grade/class and BIS Licence Number (CM/L). More details are provided below:

Requirement Details
ISI Mark Indicates that the product is BIS certified and conforms to standards
Standard Number IS 13730 (Part 13):2014
CML Number Certification Marks Licence (CML) number issued by BIS
Manufacturer Details Name of manufacturer or registered trademark
Batch / Date Batch number, heat number, or manufacturing date for traceability

Note: Marking is typically applied using durable stamping, tagging, or permanent printing to ensure clear identification during handling, storage, and transportation, as per BIS marking requirements.

BIS License Validity under IS 13730 (Part 13):2014

Particulars Details
Validity Typically 1 to 2 years, depending on BIS approval conditions
Renewal Must be renewed before expiry by submitting the application along with the prescribed fee and updated documents
Surveillance Includes periodic factory inspections and market sample testing conducted by BIS
Compliance Continuous following to standard and applicable Quality Control Orders (QCOs) is mandatory
Risk Non-compliance or failed sample testing may lead to suspension or cancellation of the BIS license

BIS Registration Cost for Class 200 Enamelled Round Copper Winding Wire

The charges towards BIS certification of enamelled winding wire consist of costs towards application processing, type testing, factory testing, licence issuing, and marking. These charges apply according to scheme I of the BIS regulations for conformity assessment.

Charge Type Indian Manufacturers Foreign Manufacturers
Application Fee INR 1,000 USD 15
Audit Charges INR 7,000 USD 3,200-5,900
License Fee INR 1,000 USD 15
Marking Fee As applicable As applicable
Testing Charges As applicable As applicable
EVTL India Consultancy Fee As per actual As per actual

Note:

  • Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
  • Audit charges for foreign manufacturers vary based on country/location.
  • The marking fee is determined based on the product category and production volume (MSME benefits may apply).
  • Testing charges are to be paid directly to BIS-recognised laboratories.
  • Consultancy fees can vary depending on product type and factory location.

Conclusion

Adhering to IS 13730 (Part 13):2014 becomes a great help for the manufacturers in establishing their products' reliability in terms of quality, safety and thermal aspects of polyester or polyesterimide overcoated with polyamide-imide enamelled round copper wire class 200. In this way, businesses can assure themselves of compliance with BIS standards in manufacturing.

For business organizations seeking BIS Certification for polyester or polyesterimide overcoated with polyamide-imide enamelled round copper wire, class 200 (IS 13730 (Part 13):2014), professional support might be necessary in areas like compliance documentation, lab testing, factory inspection, and certification processes. With EVTL India, professional help for BIS certification can be availed by organizations.

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BIS Certification for Enameled Copper Winding Wire Class 200 – IS 13730 (Part 13)