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BIS Certification for Hot-Dip Zinc- Aluminium-Magnesium Alloy Coated Steel Sheets Plates and Strips (IS 18513: 2023)

BIS Certification for Hot-Dip Zinc- Aluminium-Magnesium Alloy Coated Steel Sheets Plates and Strips (IS 18513: 2023)

In today’s construction and industrial manufacturing, there is a need for products made of steel that could resist tough climatic conditions. The hot-dip zinc-aluminium-magnesium alloy-coated steel sheets, plates, and strips have been formulated to enhance the surface resistance properties. Such products are produced through the application of protective alloy coatings to the steel. This helps prevent rusting and extends service life.

It is important to obtain the BIS certification to ensure that the coated steel products meet the performance parameters. There are some minimum requirements that one needs to consider, such as checking the coating composition, determining the dimension, and evaluating the surface finish. Adhering to the standard helps ensure satisfactory performance in different operating conditions. Manufacturers are required to get the BIS certification for steel products to sell in the market.

What is IS 18513: 2023?

This is the Indian Standard for Hot-Dip ZAM Alloy Coated Steel Sheets. It mentions a few criteria, such as coating composition and surface quality, to ensure the reliable performance of coated steel used in construction and industrial applications. As per the BIS (Bureau of Indian Standards),steel products are:

  • Inspected for surface finish
  • Checked for corrosion resistance
  • Evaluated for coating mass
  • Verified for dimensional accuracy

Coated Steel Plates and Strips BIS License Eligibility

BIS authorisation under IS 18513: 2023 is required for businesses involved in manufacturing, importing, or supplying Hot-Dip Coated Steel Products in India.

Applicable to:

  • Manufacturers (India) - Must get BIS approval if the Corrosion-Resistant Steel Sheets are covered under QCO.
  • Foreign Manufacturers - Need certification to export ZAM Steel to India.
  • Importers/Brand Owners - Must ensure that the products are BIS-certified before sale.
  • Sellers/Distributors - Should only sell certified Industrial Coated Steel Products.

Testing and Inspection Requirements

To ensure the corrosion resistance of coated steel used in construction and industrial applications, the Bureau of Indian Standards outlines the minimum requirements under IS 18513: 2023. This certification ensures that manufacturers meet the prescribed standards for alloy-coated steel sheets. The BIS testing parameters and quality checks for the coated steel products are listed below:

Test Group What is Tested
Chemical Composition Tests Zinc (Zn), Aluminium (Al), Magnesium (Mg), and base steel composition as per IS 18513:2023
Coating Bath Metal Composition Tests Composition of Zn-Al-Mg alloy bath used for coating process
Base Metal Chemical Analysis Ladle and product analysis of steel substrate as per IS 228
Coating Mass TestsMeasurement of coating weight using IS 12860 / IS 6745 methods
Surface Finish Tests Surface condition of coated sheets, plates, and strips
Coating Adherence TestsAdhesion strength of coating layer to the steel substrate
Corrosion Resistance Tests Resistance of coated steel to corrosion (as per agreement or IS 18513)
Mechanical Properties Tests Tensile strength, elongation, plastic strain ratio, strain hardening, bake hardening
Bend Test (Optional) Flexibility and bending behaviour of coated steel
Hardness Tests (Optional) Hardness measurement using Rockwell or Vickers methods
Dimensional Accuracy TestsThickness, width, length, shape, and tolerances
Weldability Tests Ability of coated steel to be welded without performance loss
Coil Breaks & Defect Checks Detection of stretcher strains, bends, and coil defects

How to get a BIS License for ZAM-coated steel?


The BIS Authorisation process ensures that the Advanced Metal Coating Steel meets the required standards for proper and efficient operation. This process is set by the Bureau of Indian Standards (BIS) and includes the following steps:

  1. Online Registration: Manufacturers register on the BIS Manak portal by submitting company, factory, and product details. Foreign manufacturers must appoint an Authorized Indian Representative (AIR).
  2. Testing at BIS-Approved Laboratory: Product samples are tested in BIS-approved laboratories for dimensional accuracy, mechanical strength, and overall material performance.
  3. Application Submission:The application is submitted along with test reports, technical documents, and factory details. Foreign manufacturers must also submit AIR-related documents.
  4. Factory Inspection:BIS officials inspect the manufacturing units to verify the production process, safety measures, and quality control system.
  5. Grant of BIS License: If all the above requirements are satisfactorily met, BIS grants the certification license under Scheme-I.
  6. Use of ISI Mark: Once approved, the manufacturer can affix the ISI mark on the product with a CM/L number, confirming that the product meets BIS standards.

Documents checklist for IS 18513 : 2023 approval

Document CategoryDocuments Required
Basic DetailsGST Certificate, Email ID & Contact Number, Factory & Office Address, Rent Agreement / Lease Deed (if applicable),Partnership Deed (if applicable for partnership firms)
Manufacturing DetailsList of Machinery, Process Flow Chart, Factory Layout Plan
Raw Material DetailsList of Raw Materials, Supplier Details, Raw Material Invoices, Raw Material Test Certificates
Testing & Quality ControlList of Testing Equipment, Calibration Certificates, QC/Lab In-charge Appointment Letter & Qualification
Production DetailsAnnual Installed Capacity, Last Year Production Value
Product & Packaging DetailsQuantity per Package, Nature of Packing, Product Printing / Marking Details
Management DetailsTop Management Details, BIS Communication Contact Person
Brand & Certification DocumentsTrademark / Brand Certificate, Consent Letter from BIS Recognized Laboratory
Additional DocumentsWeekly Off Details, Hygiene Document (if applicable), Relaxation Letter (if applicable), Any Other Relevant Document
Foreign Manufacturer RequirementAppointment of Authorized Indian Representative (AIR) for BIS coordination and compliance in India

Foreign manufacturers are required to appoint an Authorized Indian Representative (AIR) in India. This person is the local point of contact for the Bureau of Indian Standards (BIS) and takes care of all rules and compliance work in India.

Marking Requirements & License Validity

Marking Requirements

After the BIS approval, the ISI Mark for Hot-Dip Alloy Coated Steel must be clearly and permanently marked on its packaging or on the product. Along with the ISI Mark, a few details such as the manufacturer’s identification and licence number (CM/L) are required. This ensures the product complies with all safety and quality standards. More details are mentioned below:

RequirementDetails
ISI MarkIndicates that the product is BIS certified and conforms to standards
Standard NumberIS 18513 : 2023
CML NumberCertification Marks License (CML) number issued by BIS
Manufacturer DetailsName of manufacturer or registered trademark
Batch / Date

Batch number, heat number, or manufacturing date for traceability

Note: Marking is typically applied using durable stamping, tagging, or permanent printing to ensure clear identification during handling, storage, and transportation, as per BIS marking requirements.

Validity details for zam steel sheets BIS License

particularsDetails
Initial ValidityTypically 1 to 2 years, depending on BIS approval conditions
RenewalMust be renewed before expiry by submitting the application along with the prescribed fee and updated documents
SurveillaneIncludes periodic factory inspections and market sample testing conducted by BIS
ComplianceContinuous following to standard and applicable Quality Control Orders (QCOs) is mandatory
RiskNon-compliance or failed sample testing may lead to suspension or cancellation of the BIS license

Cost for costed steel plates BIS approval

The cost of BIS Approval for Non-Pressure Sewerage Pipes includes charges for application, inspection, license, testing, and marking. These fees are paid to BIS as per Scheme I guidelines.

Charge TypeIndian ManufacturersForeign Manufacturers
Application FeeINR 1,000USD 15
Audit ChargesINR 7,000USD 3,200 – 5,900
License FeeINR 1,000USD 15
Marking FeeAs applicableAs applicable
Testing ChargesAs applicableAs applicable
EVTL India Consultancy FeeAs per actualAs per actual

Note:

  • Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
  • Audit charges for foreign manufacturers vary based on country/location.
  • The marking fee is determined based on the product category and production volume (MSME benefits may apply).
  • Testing charges are paid directly to BIS-recognised laboratories.
  • Consultancy fees vary depending on product type and factory location.

Conclusion

Hot-dip ZAM alloy-coated steel products are gaining popularity when it comes to applications requiring better protection from corrosion. The product’s certification as per IS 18513: 2023 standard indicates that the product meets the quality and performance standards. Certified products offer long service life, lower maintenance costs, and greater reliability.

Assistance from EVTL India can be obtained by manufacturers or firms seeking the BIS certification for coated steel products. Document preparation, testing procedures, and other such related issues can all be handled through their assistance.