Pneumatic tyres in two-wheelers, three-wheelers, quadricycles, and e-rickshaws contribute greatly to safety and performance. This type of tyre is designed for bearing weights, shock absorption, and enables smooth driving. Such tyres are used regularly for transportation purposes, either in cities or in semi-urban regions.
BIS certification ensures that these tyres meet strict quality and safety standards. According to the IS 15627: 2022 standard, there is a set of standards regarding the design, structure, materials, tests, and performance. Certain procedures should be observed by the manufacturers of such tyres to guarantee performance, including appropriate load-bearing capacity, speed, and performance under various road conditions. The tyre manufacturers must obtain the BIS certification to be eligible to legally sell their products to the Indian customers.
What is IS 15627: 2022?
This is the Indian Standard for tyres used in two- and three-wheeled motor vehicles, quadricycles, and e-rickshaw/e-carts. It mentions certain criteria, such as safety and performance, to ensure the automobile tyres are reliable under different road conditions. As per the BIS (Bureau of Indian Standards), tyres are:
- Evaluated for speed performance
- Tested for dimensional accuracy
- Assessed for structural stability
- Checked for tyre strength
- Inspected for overall durability
Eligibility for E-Rickshaw and Motorcycle Tyres BIS License
BIS authorisation under IS 15627: 2022 is required for businesses involved in manufacturing, importing, or supplying motorcycle tyres in India.
Applicable to:
- Manufacturers (India) - Must get BIS approval if the tyres are covered under QCO.
- Foreign Manufacturers - Need certification to export Two and Three-Wheeler Tyres to India.
- Importers/Brand Owners - Must ensure that the products are BIS-certified before sale.
- Sellers/Distributors - Should only sell certified Pneumatic Tyres automotive tyres.
Testing and Inspection Requirements
To ensure the safety of tyres used in two and three-wheeled motor vehicles, the Bureau of Indian Standards outlines the minimum requirements under IS 15627: 2022. This certification ensures that manufacturers meet the safety standards for automotive tyres. The BIS testing parameters and quality checks for the tyres are listed below:
| Test Group | What is Tested | Purpose |
|---|
| Tyre Dimension Tests | Overall tyre dimensions as per design (width, diameter, size designation) | Ensures correct sizing and compatibility with vehicle requirements |
| Load & Speed Performance Tests | Tyre performance under specified load and speed conditions | Ensures safe operation under defined driving conditions |
| Dynamic Growth Tests | Expansion of tyre under rotational speed and load | Ensures structural stability during real-time usage |
| Tyre Strength (Plunger Test) | Resistance of tyre to penetration force | Ensures puncture resistance and structural strength |
| Endurance Tests | Continuous running under load and pressure over time | Ensures long-term durability and reliability |
| Tread Wear Indicator Tests | Functionality of wear indicators on tyre tread | Ensures safety by indicating tyre replacement time |
Steps to get BIS Approval for Automotive Tyres
The BIS Authorisation process ensures that the Two, Three Wheelers & E-Rickshaw tyres meet the required standards for proper and efficient operation. This process is set by the Bureau of Indian Standards (BIS) and includes the following steps:
- Online Registration: Manufacturers register on the BIS Manak portal by submitting company, factory, and product details. Foreign manufacturers must appoint an Authorized Indian Representative (AIR).
- Testing at BIS-Approved Laboratory: Product samples are tested in BIS-approved laboratories for load and speed performance, tyre strength (plunger test), endurance, dynamic growth, and tread wear indicators.
- Application Submission: The application is submitted along with test reports, technical documents, and factory details. Foreign manufacturers must also submit AIR-related documents.
- Factory Inspection: Officials from the Bureau of Indian Standards inspect the manufacturing units to verify the production process, safety measures, and quality control system.
- Grant of BIS License: Upon successful verification of all requirements, BIS grants the certification license under Scheme-I.
- Use of ISI Mark: After approval, the manufacturer is permitted to use the ISI mark on the product with a CM/L number, confirming that the product meets BIS standards.
Documents List for IS 15627: 2022 Certification
| Document Category | Documents Required |
|---|
| Basic Details | GST Certificate, Email ID & Contact Number, Factory & Office Address, Rent Agreement / Lease Deed (if applicable),Partnership Deed (if applicable for partnership firms) |
| Manufacturing Details | List of Machinery, Process Flow Chart, Factory Layout Plan |
| Raw Material Details | List of Raw Materials, Supplier Details, Raw Material Invoices, Raw Material Test Certificates |
| Testing & Quality Control | List of Testing Equipment, Calibration Certificates, QC/Lab In-charge Appointment Letter & Qualification |
| Production Details | Annual Installed Capacity, Last Year Production Value |
| Product & Packaging Details | Quantity per Package, Nature of Packing, Product Printing / Marking Details |
| Management Details | Top Management Details, BIS Communication Contact Person |
| Brand & Certification Documents | Trademark / Brand Certificate, Consent Letter from BIS Recognized Laboratory |
| Additional Documents | Weekly Off Details, Hygiene Document (if applicable), Relaxation Letter (if applicable), Any Other Relevant Document |
| Foreign Manufacturer Requirement | Appointment of Authorized Indian Representative (AIR) for BIS coordination and compliance in India |
The Foreign manufacturers are required to appoint an Authorized Indian Representative (AIR) in India. This person is the local point of contact for the Bureau of Indian Standards (BIS) and takes care of all rules and compliance work in India.
Marking Requirements & License Validity
Marking Requirements
Once a manufacturer obtains BIS approval, the ISI Mark for Two & Three Wheeler Tyres must be clearly and permanently marked on its packaging or on the product. Along with the ISI Mark, essential details such as the manufacturer’s identification and licence number (CM/L) must be provided. This ensures the product complies with all safety and performance standards. More details are mentioned below:
| Requirement | Details |
|---|
| ISI Mark | Indicates that the product is BIS certified and conforms to standards |
| Standard Number | IS 15627: 2022 |
| CML Number | Certification Marks License (CML) number issued by BIS |
| Manufacturer Details | Name of manufacturer or registered trademark |
| Batch / Date | Batch number, heat number, or manufacturing date for traceability |
Note: Marking is typically applied using durable stamping, tagging, or permanent printing to ensure clear identification during handling, storage, and transportation, as per BIS marking requirements.
Validity Duration for Automotive Tyres BIS License
| particulars | Details |
|---|
| Validity | Typically 1 to 2 years, depending on BIS approval conditions |
| Renewal | Must be renewed before expiry by submitting the application along with the prescribed fee and updated documents |
| Surveillane | Includes periodic factory inspections and market sample testing conducted by BIS |
| Compliance | Continuous following to standard and applicable Quality Control Orders (QCOs) is mandatory |
| Risk | Non-compliance or failed sample testing may lead to suspension or cancellation of the BIS license |
Fee Structure for Motorcycle Tyres BIS License
The cost of BIS Approval for Two & Three Wheeler Tyres includes charges for application, inspection, license, testing, and marking. These fees are paid to BIS as per Scheme I guidelines.
| Charge Type | Indian Manufacturers | Foreign Manufacturers |
|---|
| Application Fee | INR 1,000 | USD 15 |
| Audit Charges | INR 7,000 | USD 3,200 – 5,900 |
| License Fee | INR 1,000 | USD 15 |
| Marking Fee | As applicable | As applicable |
| Testing Charges | As applicable | As applicable |
| EVTL India Consultancy Fee | As per actual | As per actual |
Note:
- Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
- Audit charges for foreign manufacturers vary based on country/location.
- The marking fee is determined based on the product category and production volume (MSME benefits may apply).
- Testing charges are paid directly to BIS-recognised laboratories.
- Consultancy fees vary depending on product type and factory location.
Conclusion
The Bureau of Indian Standards has outlined the requirements for tyres under IS 15627: 2022. The certified pneumatic tyres ensure the safety, stability, and performance of the tyres used in two and three-wheeler motor vehicles. The risks of tyre failure and irregular wear are minimized. Compliance with standards also improves trust among vehicle manufacturers and end users. It is important to meet the legal compliance set by the BIS. It will be much easier for Motorcycle Tyre manufacturers to gain the trust of their customers in India when adhering to national standards. EVTL India assists tyre manufacturers in meeting the requirements of BIS guidelines.
