Round Strand Galvanized Steel Wire Ropes that are utilized in shipping are very crucial in marine lifting activities owing to their highly durable characteristics as well as corrosion resistance characteristics. The BIS Certification for Round Strand Galvanized Steel Wire Ropes for Shipping is designed to ensure compliance with IS 2581:2002 criteria regarding tensile strength, galvanization process, weight-bearing capabilities, even in extreme sea environments. These types of ropes are widely used in seaports, cargo ships, offshore rigs and dockyards and their failure poses significant operational risk.
BIS Certification of Round Strand Galvanized Steel Wire Ropes for Shipping according to IS 2581:2002 guarantees that the product is manufactured in accordance with specified requirements concerning material properties, tensile strength, etc. The process of certification is associated with conducting tests and mechanical analysis to check for stable performance under difficult marine conditions.
What is IS 2581:2002?
This Indian Standard covers round strand galvanized steel wire ropes designed for shipping and marine use. It lays down the manufacturing and performance requirements necessary to ensure strength, reliability and resistance to harsh environmental conditions. As per BIS standards, these wire ropes are -
- Tested for tensile strength
- Assessed for galvanization quality
- Evaluated for dimensional conformity
- Verified for load-bearing performance
Who Can Apply for BIS Certification in India?
BIS authorisation under IS 2581:2002 is required for businesses involved in manufacturing, importing, or supplying Marine Wire Ropes in India.
Applicable to -
- Manufacturers (India) - Must get BIS approval if the products are covered under QCO.
- Foreign Manufacturers - Need certification to export the Round Strand Wire Ropes used in the shipping industry to India.
- Importers/Brand Owners - Must ensure that the products are BIS-certified before sale.
- Sellers/Distributors - Should only sell certified Galvanized Steel Wire Ropes for Shipping.
Testing and Inspection Requirements
The Bureau of Indian Standards (BIS) sets the standards for manufacturing and performance of round strand galvanized steel wire rope used for shipping purposes as per IS 2581:2002 standard. This ensures that the wire rope is strong, corrosion-resistant, dimensionally accurate, and capable of carrying loads suitable for marine use. The testing parameters for Round Strand Galvanized Steel Wire Ropes are -
IS 2581:2002 Certification Procedure
The BIS Authorisation process ensures that the round strand steel wire rope meets the required standards for proper and efficient operation. This process is set by the Bureau of Indian Standards (BIS) and includes the following steps -
- Online Registration - Manufacturers register on the BIS Manak portal by submitting company, factory, and product details. Foreign manufacturers must appoint an Authorized Indian Representative (AIR).
- Testing at BIS-Approved Laboratory - Product samples are tested in BIS-approved laboratories for compliance with the IS 2581 standard.
- Application Submission - The application is submitted along with test reports, technical documents, and factory details. Foreign manufacturers must also submit AIR-related documents.
- Factory Inspection - BIS officials visit the manufacturing facility to evaluate production processes, safety measures, and the quality control system.
- Grant of BIS License - After all compliance requirements are satisfactorily met, BIS grants the certification license under Scheme-I.
- Use of ISI Mark - Following approval, the manufacturer is authorized to use the ISI Mark on the product along with a valid CM/L number, confirming that the product meets BIS standards.
Required Documents for IS 2581:2002 Approval
| Document Category | Documents Required |
|---|
| Basic Details | GST Certificate, Email ID & Contact Number, Factory & Office Address, Rent Agreement / Lease Deed (if applicable),Partnership Deed (if applicable for partnership firms) |
| Manufacturing Details | List of Machinery, Process Flow Chart, Factory Layout Plan |
| Raw Material Details | List of Raw Materials, Supplier Details, Raw Material Invoices, Raw Material Test Certificates |
| Testing & Quality Control | List of Testing Equipment, Calibration Certificates, QC/Lab In-charge Appointment Letter & Qualification |
| Production Details | Annual Installed Capacity, Last Year Production Value |
| Product & Packaging Details | Quantity per Package, Nature of Packing, Product Printing / Marking Details |
| Management Details | Top Management Details, BIS Communication Contact Person |
| Brand & Certification Documents | Trademark / Brand Certificate, Consent Letter from BIS Recognized Laboratory |
| Additional Documents | Weekly Off Details, Hygiene Document (if applicable), Relaxation Letter (if applicable), Any Other Relevant Document |
| Foreign Manufacturer Requirement | Appointment of Authorized Indian Representative (AIR) for BIS coordination and compliance in India |
The Foreign manufacturers must designate an Authorized Indian Representative (AIR) in India. The representative is the local point of contact for the Bureau of Indian Standards (BIS) and manages all compliance and regulatory requirements in India.
Marking Requirements & License Validity
Marking Requirements
After the manufacturer obtains a BIS license, the ISI Mark for Round Strand Galvanized Steel Wire Ropes must be written clearly and permanently either on its packaging or on the product. Additional details are provided below -
| Requirement | Details |
|---|
| ISI Mark | Indicates that the product is BIS certified and conforms to standards |
| Standard Number | IS 2239:2022 |
| CML Number | Certification Marks License (CML) number issued by BIS |
| Manufacturer Details | Name of manufacturer or registered trademark |
| Batch / Date | Batch number, heat number, or manufacturing date for traceability |
Note: Marking is typically applied using durable stamping, tagging, or permanent printing to ensure clear identification during handling, storage, and transportation, as per BIS marking requirements.
BIS Certification Validity for Wire Rope Manufacturers
| particulars | Details |
|---|
| Initial Validity | Typically 1 to 2 years, depending on BIS approval conditions |
| Renewal | Must be renewed before expiry by submitting the application along with the prescribed fee and updated documents |
| Surveillane | BIS may inspect factories and test samples periodically |
| Annual Fees | Annual license fee must be paid regularly |
| Compliance | Continuous compliance with BIS requirements is necessary |
| License Format | BIS is shifting towards a 10-digit license number format |
| Non-Compliance Risk | May lead to suspension or cancellation of license
|
Fee Structure for IS 2581:2002 Approval Process
The cost of BIS Approval for a Round Strand Steel Wire Rope used in the shipping industry includes charges for application, inspection, license, testing, and marking. These fees are paid to BIS as per Scheme I guidelines.
| Charge Type | Indian Manufacturers | Foreign Manufacturers |
|---|
| Application Fee | INR 1,000 | USD 15 |
| Audit Charges | INR 7,000 | USD 3,200 – 5,900 |
| License Fee | INR 1,000 | USD 15 |
| Marking Fee | As applicable | As applicable |
| Testing Charges | As applicable | As applicable |
| EVTL India Consultancy Fee | As per actual | As per actual |
Note:
- Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
- Audit charges for foreign manufacturers vary based on country/location.
- The marking fee is determined based on the product category and production volume (MSME benefits may apply).
- Testing charges are to be paid directly to BIS-recognised laboratories.
- Consultancy fees can vary depending on product type and factory location.
Conclusion
The BIS certification of galvanized steel wire ropes according to IS 2581:2002 is significant in helping with quality assurance of the products used in the purpose of maritime lifting operations and other industrial uses. It makes sure that every wire rope adheres to the set standards of strength, durability, and corrosion resistance applicable in marine environments, thereby reducing the chances of structural failures and increasing performance efficiency.
BIS certification helps manufacturers and exporters to gain more credibility in terms of complying with the Indian regulations in the market. EVTL India offers assistance in making proper documentation, conducting tests, and obtaining BIS certification. Professional assistance enables quicker compliance with all the necessary criteria applicable to maritime safety regulations.
