Flashlights are widely used portable lighting devices. It provides an immediate source of light in low-light conditions and emergencies. Such flashlights work on batteries. Torch lights are commonly found in homes, industries, security agencies, and workshops. The convenience of use makes the torch a useful device for regular use.
BIS certification is important for ensuring that flashlights meet the safety standards. According to IS 2083: 2024, the standard mentions guidelines concerning electrical safety, quality construction, light performance, and other aspects. The torch manufacturers must meet the Indian standard to sell their products in the market. Certified flashlights assist consumers in selecting safe products.
What is IS 2083: 2024?
This is the Indian Standard for flashlights used for portable lighting. It mentions the safety and performance criteria to ensure reliable operation of the torches. As per the BIS (Bureau of Indian Standards), Handheld Torches are:
- Evaluated for illumination performance
- Tested for insulation resistance
- Evaluated for photobiological safety
- Assessed for switch functionality
Eligibility Guide for Rechargeable Torches BIS Approval
BIS authorisation under IS 2083: 2024 is required for businesses involved in manufacturing, importing, or supplying Portable Lighting Devices in India. Applicable to:
- Manufacturers (India) - Must get BIS approval if the Torch Lights are covered under QCO.
- Foreign Manufacturers - Need certification to export the product to India.
- Importers/Brand Owners - Must ensure that the products are BIS-certified before sale.
- Sellers/Distributors - Should only sell certified LED flashlights.
Testing and Inspection Requirements
To ensure reliable performance of flashlights used as portable lighting, the Bureau of Indian Standards outlines the minimum requirements under IS 2083: 2024. This certification ensures that manufacturers meet the electrical safety standard for flashlights. The BIS testing parameters and quality checks for the Rechargeable Torches are listed below:
| Test Group | What is Tested | Purpose |
|---|
| Dimensional & Marking Tests | Dimensions, product markings, labels, and identification details | Ensures conformity to standard specifications and proper product identification |
| Finish & Appearance Tests | Surface finish, coating thickness, and aesthetic quality | Ensures proper finishing, corrosion resistance, and visual acceptability |
| Mechanical Assembly & Drop Tests | Mechanical assembly strength, structural integrity, and drop resistance | Ensures durability and resistance to handling and accidental impacts |
| Switch Performance & Endurance Tests | Functional operation and life testing of the flashlight switch | Ensures reliable switching performance and long operational life |
| Electrical Safety Tests | Insulation resistance, contact resistance, and circuit current measurements | Ensures electrical safety, proper insulation, and efficient current flow |
| Optical Performance Tests | Light distribution and lumen depreciation of LED flashlights | Ensures adequate illumination performance and long-term light output stability |
| Battery & Charging Tests | Charging current, overcharge protection, and rechargeable battery endurance | Ensures battery safety, charging reliability, and long service life |
| Photobiological Safety Tests | Optical radiation and photobiological safety of light sources | Ensures user safety from harmful light exposure |
| Ingress Protection (IP) Tests | Resistance against dust and water ingress | Ensures flashlight protection and usability in harsh environmental conditions |
| Thermal Performance Tests | Thermal behavior and temperature rise during operation | Ensures thermal stability and prevents overheating during usage |
How to get BIS Approval for Torch Lights?
The BIS Authorisation process ensures that the LED Flashlights meet the required standards for proper and efficient operation. This process is set by the Bureau of Indian Standards (BIS) and includes the following steps:
- Online Registration: Manufacturers register on the BIS Manak portal by submitting company, factory, and product details. Foreign manufacturers must appoint an Authorized Indian Representative (AIR).
- Testing at BIS-Approved Laboratory: Product samples are tested in BIS-approved laboratories for electric strength, insulation resistance, mechanical strength, and endurance switching.
- Application Submission: The application is submitted along with test reports, technical documents, and factory details. Foreign manufacturers must also submit AIR-related documents.
- Factory Inspection: The Bureau of Indian Standards officials inspect the manufacturing units to verify the production process, safety measures, and quality control system.
- Grant of BIS License: Upon successful verification of all requirements, BIS grants the certification license under Scheme-I.
- Use of ISI Mark: Once approved, the manufacturer can use the ISI mark on the product with a CM/L number, confirming that the product meets BIS standards.
Required Documents for IS 2083: 2024 Approval
| Document Category | Documents Required |
|---|
| Basic Details | GST Certificate, Email ID & Contact Number, Factory & Office Address, Rent Agreement / Lease Deed (if applicable),Partnership Deed (if applicable for partnership firms) |
| Manufacturing Details | List of Machinery, Process Flow Chart, Factory Layout Plan |
| Raw Material Details | List of Raw Materials, Supplier Details, Raw Material Invoices, Raw Material Test Certificates |
| Testing & Quality Control | List of Testing Equipment, Calibration Certificates, QC/Lab In-charge Appointment Letter & Qualification |
| Production Details | Annual Installed Capacity, Last Year Production Value |
| Product & Packaging Details | Quantity per Package, Nature of Packing, Product Printing / Marking Details |
| Management Details | Top Management Details, BIS Communication Contact Person |
| Brand & Certification Documents | Trademark / Brand Certificate, Consent Letter from BIS Recognized Laboratory |
| Additional Documents | Weekly Off Details, Hygiene Document (if applicable), Relaxation Letter (if applicable), Any Other Relevant Document |
| Foreign Manufacturer Requirement | Appointment of Authorized Indian Representative (AIR) for BIS coordination and compliance in India |
The Foreign manufacturers are required to appoint an Authorized Indian Representative (AIR) in India. The representative is the local point of contact for the Bureau of Indian Standards (BIS) and takes care of all rules and compliance work in India.
Marking Requirements & License Validity
Marking Requirements
Once a manufacturer obtains BIS approval, the ISI Mark for rechargeable torches must be clearly and permanently marked on its packaging or on the product. Along with the ISI Mark, key details such as the manufacturer’s identification and licence number (CM/L) must be marked. This ensures the product complies with all performance standards. Further details are mentioned below:
| Requirement | Details |
|---|
| ISI Mark | Indicates that the product is BIS certified and conforms to standards |
| Standard Number | IS 2083: 2024 |
| CML Number | Certification Marks License (CML) number issued by BIS |
| Manufacturer Details | Name of manufacturer or registered trademark |
| Batch / Date | Batch number, heat number, or manufacturing date for traceability |
Note: Marking is typically applied using durable stamping, tagging, or permanent printing to ensure clear identification during handling, storage, and transportation, as per BIS marking requirements.
Validity for Portable Flashlight BIS License
| particulars | Details |
|---|
| Initial Validity | Typically 1 to 2 years, depending on BIS approval conditions |
| Renewal | Must be renewed before expiry by submitting the application along with the prescribed fee and updated documents |
| Surveillane | Includes periodic factory inspections and market sample testing conducted by BIS |
| Compliance | Continuous following to standard and applicable Quality Control Orders (QCOs) is mandatory |
| Risk | Non-compliance or failed sample testing may lead to suspension or cancellation of the BIS license |
Fee Structure for Torch Light BIS Approval
The cost of BIS Approval for a handheld torch includes charges for application, inspection, license, testing, and marking. These fees are paid to BIS as per Scheme I guidelines.
| Charge Type | Indian Manufacturers | Foreign Manufacturers |
|---|
| Application Fee | INR 1,000 | USD 15 |
| Audit Charges | INR 7,000 | USD 3,200 – 5,900 |
| License Fee | INR 1,000 | USD 15 |
| Marking Fee | As applicable | As applicable |
| Testing Charges | As applicable | As applicable |
| EVTL India Consultancy Fee | As per actual | As per actual |
Note:
- Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
- Audit charges for foreign manufacturers vary based on country/location.
- The marking fee is determined based on the product category and production volume (MSME benefits may apply).
- Testing charges are to be paid directly to BIS-recognised laboratories.
- Consultancy fees can vary depending on product type and factory location.
Conclusion
Flashlights remain an essential lighting solution in situations requiring portable illumination. These devices guarantee the safety of individuals from many problems, such as overheating, failure of batteries, and weak lighting features. Therefore, they can be used for extended periods in homes and outdoors. Fulfilling the criteria outlined by IS 2083: 2024 helps to build customer confidence. Manufacturers usually need technical assistance to get BIS certification without problems. EVTL India assists companies to provide documentation services, arrange for product testing, and more. This ensures that certification becomes easier with no unnecessary delays.
