BIS Certification for Cast Iron Fittings for Pressure Pipes IS 1538

The BIS License for Cast Iron Fittings for Pressure Pipes according to the IS 1538 ensures that cast iron pressure pipe fittings in the form of fittings are standardized on strength, dimensions, pressure performance, coating, and workmanship to ensure longevity in the Indian operating environment. 

Understanding ISI Mark Certification

The ISI Mark Certification is a quality and safety mark that is awarded by the Bureau of Indian Standards (BIS). It confirms that cast iron fittings underwent tests and should to be in compliance with the requirements that are contained in IS 1538. The ISI mark on products guarantees reliability, performance, and excellence to the national standards.

The ISI mark also guarantees uniformity in the production process by regular factory checks and testing of products. This certification promotes buyer confidence and is required for manufacturers and importers of cast iron fittings to the pressure pipes in India. 

Why BIS Certification gives your product and edge

Key benefits of ISI Certification of the Cast Iron Fitting of Pressure Pipes are as follows: 

1. Quality Assurance : Adherence to IS 1538 that includes parameters such as material quality, dimensional accuracy, hydrostatic pressure, tensile strength, coating, and finish.
2. Legal Compliance : It is not allowed to manufacture, import or sell pressure pipes fittings made of cast iron that are not certified in India.
3. Market Credibility : Government departments and municipal bodies, contractors, and infrastructure developers prefer ISI-marked fittings.
4. Expanding Business : Certification enables participation in government tenders and water supply and infrastructure projects of large scale.

Key Requirements of IS 1538

IS 1538 is an Indian Standard defined by BIS, which sets requirements for cast iron fittings to be used with pressure pipes. This standard defines manufacturing, testing, inspection, coating, marking and packaging provisions so that the performance during service life can be reliable.

In order to get BIS (ISI Mark), there is a strict adherence required to IS 1538. With this certification, manufacturers and importers are free to manufacture, sell and distribute cast iron fittings of pressure pipes in India legally. 

Documents checklist required for BIS registration

The following documents are necessary for Domestic Manufacturers:

1. List of raw material
2. Layout plan of the factory premises
3. List of testing equipment as per the Indian standard
4. Quality Control (QC) Personnel Details (Education degree and Aadhaar card)
5. GST
6. Authorized Person Aadhar & Pan Card
7. MSME
8. Electricity Bill
9. Email Address & Permanent Contact Number
10. Office Address
11. Factory Address
12. Copy of Partnership Deed / MOA (for Private Limited Co.)
13. Premises document / Rent Agreement
14. List of Manufacturing Machinery  

The following documents are necessary for Foreign Manufacturers:

1. Checklist for Application
2. Copy of Swift Remittance
3. Duly Filled Application Form
4. Copy of Business License
5. List of Machinery
6. List of Raw Material
7. Test certificate of Raw Material
8. List of Testing Equipment
9. Calibration certificate of Test Equipment
10. Process Flowchart
11. Layout Plan
12. Location Plan (Route Map)
13. Details of Technical Personnel
14. Qualification of QC
15. Copy of Certification of Product and/ System
16. Factory Test Report  
17. Agreement with AIR
18. Aadhar Card of AIR
19. AIR Nomination Form
20. Educational Degree of AIR
21. Undertakings
22. Scope of License

How to get BIS Approval in easy steps  

There are two key procedures to get your BIS license: Simplified and Normal.

Simplified Procedure

The steps involved in the simplified procedure are:

1. Document Collection : All the necessary KYC and technical documents are collected in order to start the BIS application without problems.
2. BIS Portal Registration : The license application is processed by the manufacturer being registered on the official portal of BIS.
3. Pre-Testing of Samples : Before submission, product samples are tested in a BIS authorized laboratory.
4. In-House Lab Requirement : Depending on the product, an internal laboratory facility might be necessary according to the BIS requirements.
5. BIS Review & Clarifications : BIS examines the submissions of documents and test reports and may request clarification.
6. BIS Audit at Factory : The audit of the product samples carried out by the BIS inspectors is done at the factory. 
7. Timely Audit Completion : The audit, inspection and sample collection are conducted within 17 days of the application submission along with the EVTL India engineer.
8. EVTL India Engineer- Factory Inspection : The BIS auditor and an engineer at EVTL India undertake a proper inspection at the factory.
9. Independent Collection of Samples : The BIS auditor draws samples to be tested by the post-audit.
10. Sample Testing at BIS Lab : BIS sealed samples are sent to BIS laboratories, and the BIS department pays the price of testing.
11. Grant of BIS License : Upon satisfactory document inspection, testing and audit, ISI license is issued. 

Normal Procedure

The steps involved in the normal procedure are:

1. Submit Documents : Firstly, it is required to submit all the KYC and technical documentation to start the BIS application.
2.  Plan In-House Laboratory and Technical Proposal : Prepare an internal lab in case necessary and prepare all technical documentation.
3. Ready Factory Test Report (FTR) : Carry out in-house tests and document the FTR to demonstrate that the product is to the standards.
4. Submit Application & Fees : Includes your BIS application and the amount of fees necessary by the government.
5. BIS Audit : An audit of documents and processes at a BIS takes place within 3 weeks.
6. EVTL India Engineer Factory Inspection : BIS auditor inspects the factory with an EVTL India engineer to make sure that everything is in order. 
7. Sample Collection & Sealing : The BIS auditor picks samples randomly, puts them into a sealed sample and forward the sample to a BIS authorized lab to be tested.
8. License Approval : After the lab tests of the sample are passed-on, BIS issues the ISI license, and your product is certified and market-ready. 

Estimated Timeline for BIS Licensing Process

According to IS 1538, a BIS license for Cast Iron Fittings of Pressure Pipes is expected to take:

For Simplified Procedure (Indian manufacturers)

Average 40-45 days

For Normal procedure  

• For Indian Manufacturers : 50-60 days
• For International Manufacturers : Approximately 180 days  

Why rely on EVTL India for BIS Solutions?

EVTL India has been a reputable BIS Consultant for Cast Iron Fittings of Pressure Pipes according to the IS 1538. The company offers end-to-end services, such as preparation of the documentation, handling of the BIS portal, coordination with the BIS-approved laboratories to conduct the tests, and assistance in the audit process at the factory.

EVTL India assists local and international manufacturers in reducing time wastage and regulatory compliance as well as BIS certification at low cost.

Conclusion

According to the IS 1538, before selling their Cast Iron Fittings on Pressure Pipes in India, manufacturers and importers should have to receive the BIS certification. This certification will guarantee quality, durability of products, and regulatory compliance and will create trust between the infrastructure authorities and purchasers.

Through the professional assistance of EVTL India, manufacturers have the opportunity to streamline the process of BIS certification and to maintain the quality of cast iron fittings used in India at all times, which will facilitate the easy entry into the Indian market and the further development of the business. 

Frequently Asked Questions (FAQs)

1. Are cast iron fittings of pressure pipes required to be BIS certified?

Yes, BIS certification according to IS 1538 is mandatory in India. 

2. Who becomes eligible for BIS Certification under IS 1538?

Foreign manufacturers (via an Authorized Indian Representative – AIR) and Indian manufacturers are also eligible.

3. What are the tests according to IS 1538?

Tests comprise material tests, dimensional tests, Hydrostatic pressure tests, tensile tests, quality of coating, and marking.

4. Do foreign manufacturers get ISI Certification for cast iron fittings?

Yes, it is open to foreign manufacturers with the aid of a duly appointed Authorized Indian Representative. 

5. Is ISI Marking mandatory after BIS certification?

Yes, after certification, ISI marking should be attached on all cast iron fittings to conform to IS 1538.