BIS Certification for Wrought Aluminium Wire under IS 2067:1975 ensures that the aluminium wire meets the required quality needs and safety standards and perform properly for use in different electrical applications as per the standard set by the Bureau of Indian Standards (BIS).aluminium wires is mainly used for electrical conductors, transmission lines, and wiring because it is lightweight and has good conductivity, and is resistant to corrosion. These wires help in efficient transmission of electricity over long distances.
BIS certification also confirms that the wire has the correct composition, strength, and conductivity, making it safe and suitable for use in electrical systems and build trust in the market.
what is is 2067:1975 ?
This is the Indian Standard for Aluminium Electrical Wires, which is mainly used in electrical wiring, transmission lines, and conductors. This standard is set by the Bureau of Indian Standards (BIS) to ensure that all required quality and safety standards are properly met and aluminium wires must be:
- Good in electrical conductivity for efficient power flow
- Strong and durable for long-term use
- Lightweight and easy to handle
- Resistant to corrosion and environmental conditions
- Consistent in size, diameter, and surface quality
testing and inspection requirements
To ensure the safety needs, quality, and reliable performance of wrought aluminium wire, the standard by the Bureau of Indian Standards (BIS) defines proper testing and inspection requirements during manufacturing.
what is r & s ?
- R (Required): Test must be done in the manufacturer’s own lab.
- S (Subcontracting Allowed): Test can be done in an external BIS-approved lab.
physical and quality tests
- Freedom from Defects (R) – Ensures no cracks, cuts, or surface defects in the wire.
- Dimensions and Diameter (R) – Checks correct size and uniform thickness of the wire.
- Surface Finish (R) – Ensures smooth and clean wire surface.
chemical composition tests
- Chemical Analysis (R) – Verifies correct aluminium composition.
- Checks elements as per standard to ensure proper conductivity and quality.
mechanical and electrical tests
- Tensile Strength (R) – Ensures the wire is strong enough.
- Elongation (R) – Ensures flexibility without breaking.
- Electrical Conductivity (R) – Ensures proper flow of electricity
inspection and process control
- In-process Quality Checks (R) – Regular checks during wire manufacturing.
- Batch/Coil Testing (R) – Testing of each lot or coil produced.
- Test Records Maintenance (R) – Proper documentation of all test results
Importance of These Checks
These checks ensure that aluminium wires are efficient for electrical use, providing good conductivity and long-term performance.
bis certification process for aluminium wire
The BIS certification process ensures that wrought aluminium wire meets the required standard for safe and reliable use in different electrical applications. This process is defined by the Bureau of Indian Standards (BIS) and includes the following simple steps:
- Online Registration:Manufacturers register on the BIS Manak portal by submitting company, factory, and product details. Foreign manufacturers must appoint an Authorized Indian Representative (AIR).
- Testing at BIS-Approved Laboratory:Wire samples are tested in BIS-approved labs to check conductivity, strength,
size, and overall performance.
- Application Submission: The application is submitted with test reports, technical documents, and factory
details. Foreign manufacturers must also submit AIR documents.
- Factory Inspection: BIS officials inspect the manufacturing unit to check production process, raw
materials, and quality control system.
- Grant of BIS License: If all requirements are met, BIS grants the certification license under Scheme-I.
- Use of ISI Mark: After approval, the manufacturer can use the ISI mark on aluminium wires with a
CM/L number, showing that the product meets BIS standards.
documents required for bis certification
| Basic Details | - GST certificate
- Contact details
- Factory address
- Lease / ownership proof
|
| Legal Documents | - Partnership Deed (if partnership firm)
|
| Manufacturing Details | - List of machinery
- Process flow chart
- Factory layout
|
| Raw Material Details | - List of Raw Materials
- Supplier Details
- Raw Material Invoices
- Raw Material Test Certificates
|
| Testing & Quality Control | - List of Testing Equipment
- Calibration Certificates
- QC / Lab In-charge Appointment Letter & Qualification
|
| Production Details | - Annual Installed Capacity
- Last Year Production Value
|
| Product & Packaging Details | - Quantity per Package
- Nature of Packing
- Nature of Printing / Marking on Product
|
| Management Details | - Top Management Details
- Concerned Person for BIS Communication
|
| Brand & Certification Documents | - Trademark / Brand Certificate
- Consent Letter from BIS Recognized Laboratory
|
| Additional Documents | - Weekly Off Details
- Hygiene Document (if applicable)
- Relaxation Letter (if applicable)
- Any Other Relevant Document
|
Foreign manufacturers must additionally appoint an Authorized Indian Representative (AIR) to coordinate with the Bureau of Indian Standards (BIS) and manage compliance requirements in India.
marking requirements & license validity
marking requirements
When a manufacturer obtains the BIS License,the ISI Mark for aluminium electrical wire must be applied clearly and permanently on the product or its packaging.In addition to the ISI Mark, other important details must also be provided on the product or packaging, as shown in the table below ,this ensures product meets to all quality and safety standard.
Note:
Marking is typically applied using durable stamping, tagging, or permanent printing to ensure clear identification during handling, storage, and transportation, as per BIS marking requirements.
validity of bis license for aluminium wire
After obtaining BIS Certification for the product, the license is valid for a fixed period and must be maintained by following BIS rules and standards.
cost of bis certification for aluminium wires
The cost of BIS certification includes charges for application, inspection, license, testing, and marking. These fees are paid to BIS as per Scheme I guidelines.
cost breakdown
| S. No. | Particular | Amount
(INR) | Remarks |
|---|
| 1 | Application Fee | 1000 | To be paid to BIS |
| 2 | Audit / Inspection Fee | 7000 | To be paid to BIS |
| 3 | License Fee | 1000 | To be paid to BIS |
| 4 | Sample Testing Fee | As applicable | Varies by product and lab |
| 5 | Minimum Advance Marking
Fee | As applicable | Depends on production and
standard |
| 6 | Renewal Fee | 1000 | To be paid to BIS |
| 7 | Inclusion Fee | 5000 | To be paid to BIS |
| 8 | Service Fee | As applicable | Consultant charges (if any) |
Note: Additional costs such as pre-testing or factory pre-inspection may apply. The total cost may vary depending on product type, testing requirements, and current BIS guidelines.
conclusion
BIS certification ensures that aluminium wire for electrical purposes meets the required standard for safe and reliable use as per the specification. It also confirms that the wire has proper electrical conductivity, good strength, correct size, and consistent quality, making it suitable for various electrical applications such as wiring and transmission. The certification process also checks the material composition and performance through proper testing, ensuring long-term durability and efficient functioning. This helps manufacturers maintain the product quality and builds trust among users in the market.
With the support and guidance of an experienced BIS consultant like EVTL India, manufacturers can complete the certification process easily, avoid mistakes, and get approval on time.
