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BIS Certification for Steel Wire Suspension Ropes for Lifts, Elevators and Hoists IS 2365: 2018

BIS Certification for Steel Wire Suspension Ropes for Lifts, Elevators and Hoists IS 2365: 2018

ISI Mark Certification Product Image

Steel wire suspension ropes are strong steel cables used in lifts, elevators, and hoisting systems to safely lift and lower loads or passengers. These ropes are designed to handle heavy tension, continuous movement, and high safety demands in vertical transportation systems. They play a key role in ensuring smooth and secure operation of elevators and hoists in residential, commercial, and industrial buildings.

To ensure safety and reliable performance, the Bureau of Indian Standards has set quality requirements under IS 2365:2024. Manufacturers must obtain BIS certification before supplying these steel wire suspension ropes in India, confirming that the product meets the required standards for strength, durability, and safe use in lifting applications.

Overview of IS 2365:2024 Standard

This is the Indian standard that specifies the requirements for steel wire suspension ropes used in lifts, elevators, and hoisting equipment. It is issued by the Bureau of Indian Standards to ensure these rope is:

  • Manufactured using high-quality steel for required strength and load capacity
  • Capable of handling continuous tension during lifting and lowering operations
  • Designed to provide safety and stability in elevators and hoisting systems
  • Suitable for long-term use under repeated mechanical stress
  • Tested for key parameters such as tensile strength, construction quality, and uniformity

Who Requires BIS Certification for Steel Wire Suspension Ropes?

BIS certification under IS 2365:2024 is required for all entities involved in the manufacturing, import, and distribution of these steel ropes used in lifts, elevators, and hoists in India.

It is applicable for:

  • Manufacturers – Must obtain BIS certification before supplying steel wire ropes in the Indian market
  • Importers – Must ensure imported suspension ropes comply with BIS standards before sale
  • Suppliers/Distributors – Must deal only in BIS-certified products for safe usage in lifting systems.

This certification is regulated by the Bureau of Indian Standards and ensures safety, reliability, and compliance in elevator applications.

BIS Testing & Quality Standards for Suspension Ropes

As per IS 2365:2024 / ISO 4344:2022, the Bureau of Indian Standards has defined detailed testing and inspection requirements to ensure steel wire ropes used in lifts, elevators, and hoists are safe, strong, and reliable for lifting operations.

Raw Material & Component Verification

Wire Material Check (S): Ensures wire meets required steel standards as per approved specifications

Core Material Verification (S): Confirms fibre or steel core quality used inside the rope

Lubrication Check (S): Ensures correct lubricant type and application for durability and smooth operation

Dimensional and Construction Checks

Diameter Measurement (R): Confirms rope thickness is within specified tolerance limits

Lay and Construction Check (R): Ensures correct rope structure and twisting pattern

Length Measurement (R): Verifies correct rope length without variation

Uniformity Check (R): Ensures consistency in rope formation along full length

Mechanical Performance Tests

Breaking Load Test (R): Confirms rope can withstand specified minimum load before failure

Wire Tensile Strength Test (R): Checks strength of individual wires within the rope

Stretch Test (S): Evaluates elongation behaviour under applied load

Flexibility Test (S): Ensures rope can bend smoothly without damage

Surface and Assembly Quality Checks

Surface Condition Check (R): Ensures rope is free from rust, cracks, or visible defects

Wire Joint Inspection (R): Confirms proper joining and integrity of wires

End Finish Check (R): Ensures rope ends are properly secured for safe installation

Perforation/Post-Formation Check (R): Ensures correct formation during manufacturing process

BIS License PROCESS FOR lift wire ropes

To obtain BIS certification, manufacturers and other entities involved must follow the standard approval process defined by the Bureau of Indian Standards to ensure compliance with IS 2365

  • Online Registration: Register on the BIS Manak Online Portal with company details, factory address, and product information. Foreign manufacturers must appoint an Authorized Indian Representative (AIR) in India.
  • Product Testing: Product Samples Tested in BIS-Approved Laboratories for Chemical Composition, Strength, Dimensions, and Surface Quality as per IS Standards
  • Application Submission: Submit the application along with test reports, manufacturing details, and quality documents. AIR documents are required for foreign applicants.
  • Factory Inspection: BIS officials inspect the manufacturing unit to check the production process, equipment, and quality control systems.
  • License Approval: If all requirements are satisfied, BIS issues the license under Scheme-I for manufacturing and selling the product in India.
  • ISI Mark Usage: After approval, the manufacturer can use the ISI mark with a CM/L number on the product, confirming compliance with the standard.

BIS Documents Checklist for steel suspension wires

The following documents are typically required for obtaining BIS approval:

Basic Details:

  • GST Certificate
  • Email ID, Contact Number
  • Factory, Office Address
  • Rent and Lease Agreement(if applicable)
  • Partnership Deed (if partnership firm)

Product and Packing Details:

  • Quantity per Package
  • Nature of Packing
  • Nature of Printing / Marking on Product

Testing and Quality Control:

  • List of testing Equipment
  • Calibration Certificates
  • QC or Lab In-charge Appointment Letter
  • Qualification

Raw Material Details:

  • List of Row Materials
  • Supplier Details
  • Raw Material Invoices
  • Raw Material Test Certificates

Manufacturing Details:

  • List of Machinery
  • process flow chart
  • Layout plan of Factory

Brand and Certification Documents:

  • Trademark / Brand Certificate
  • Consent Latter From BIS Recognized Laboratory

Production Details:

  • Annual Installed Capacity
  • Last Year Production Value

Additional Documents:

  • Weekly Off Details
  • Hygiene Documents(if applicable)
  • Relaxation Latter(if applicable)
  • Any Other Relevant Documents

Management Details:

  • Top Management Details
  • Concerned Person for BIS Communication

Required Documents:

  • Agreement with AIR
  • Aadhaar Card with AIR
  • AIR Nomination Form
  • Required Undertakings
  • Scope of License

Foreign manufacturers must additionally appoint an Authorized Indian Representative (AIR) to coordinate with the Bureau of Indian Standards (BIS) and manage compliance requirements in India.

Marking Requirements and ISI Labeling

After obtaining the BIS license, the ISI mark for steel wire suspension ropes must be clearly and permanently applied on the product or its packaging. Other required details are provided in the table below. This ensures the product is compliant with applicable quality and safety standards.

RequirementDetails
ISI MarkIndicates that the product is BIS certified and conforms to standards
Standard NumberIS 2365
CML NumberCertification Marks License (CML) number issued by BIS
Manufacturer DetailsName of manufacturer or registered trademark
Batch / Date

Batch number, heat number, or manufacturing date for traceability

Note:Marking is typically applied using durable stamping, tagging, or permanent printing to ensure clear identification during handling, storage, and transportation, as per BIS marking requirements.

BIS Licence Validity for elevator wire ropes

After obtaining BIS approval for the nickel battery, the license is valid for a fixed period and must be maintained by following BIS rules and standards.

particularsDetails
Initial ValidityTypically 1 to 2 years, depending on BIS approval conditions
RenewalMust be renewed before expiry by submitting the application along with the prescribed fee and updated documents
SurveillaneIncludes periodic factory inspections and market sample testing conducted by BIS
ComplianceContinuous following to standard and applicable Quality Control Orders (QCOs) is mandatory
RiskNon-compliance or failed sample testing may lead to suspension or cancellation of the BIS license

bis approval Cost For elevator wire ropes

The cost of BIS compliance for the portable batteries includes charges for application, inspection, license, testing, and marking. These fees are paid to BIS as per Scheme I guidelines.

Charge TypeIndian ManufacturersForeign Manufacturers
Application FeeINR 1,000USD 15
Audit ChargesINR 7,000USD 3,200 – 5,900
License FeeINR 1,000USD 15
Marking FeeAs applicableAs applicable
Testing ChargesAs applicableAs applicable
EVTL India Consultancy FeeAs per actualAs per actual

Note:

  • Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
  • Audit charges for foreign manufacturers vary based on country/location.
  • Marking fee depends on the product category and production volume (MSME benefits may apply).
  • Testing charges are paid directly to BIS-approved laboratories.
  • Consultancy fees depend on product type and factory location.

Conclusion

BIS certification for steel wire suspension ropes under IS 2365:2024 / ISO 4344:2022 ensures that the product meets strict safety and performance standards required for use in lifts, elevators, and hoisting systems. It confirms that the ropes are properly tested for strength, construction quality, dimensions, and overall durability, making them reliable for continuous lifting operations.

With proper testing, documentation, and compliance with BIS requirements, manufacturers can complete the certification process smoothly and supply their products in the Indian market without issues. Support from an experienced consultant like EVTL India helps simplify the process and ensures faster approval and hassle-free compliance