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BIS Certification for Plastic Crates IS 15532:2004

BIS Certification for Plastic Crates IS 15532:2004

ISI Mark Certification Product Image

BIS Certification of Plastic Crates for Fruits and Vegetables is very significant in ensuring that the plastic crates used in transporting the fruits and vegetables are strong and safe enough. The plastic crates are used in the transport of fruits and vegetables on the farm, marketplaces, shops, warehouses and trucks without damaging the fruits and vegetables. Since these are repeatedly used and have to bear huge weights, they must be manufactured with care so as to avoid deformation.

IS 15532:2004 specifies many guidelines in terms of material properties, dimensions, shape, strength, loading capacity and durability for plastic crates for fruits and vegetables. The guidelines enable the manufacturers to make such crates capable of bearing weight and rough handling during transportation and storage. BIS inspects and tests the crates to ensure that the safety and quality criteria are met. Upon passing the inspection and test, the manufacturer gets the ISI Mark of the product.

What is IS 15532:2004?

IS 15532:2004 is the Indian Standard which lays down the specifications for plastic crates meant for the handling, storage and transportation of fruits and vegetables. The Indian Standard outlines the specifications regarding the quality of materials, construction, dimensional requirements and performance criteria. According to BIS, plastic crates are -

  • Tested for load-bearing capacity
  • Examined for dimensions and workmanship
  • Checked for impact resistance
  • Verified for material quality and durability

Who is Eligible for BIS Certification for Plastic Crates for Fruits and Vegetables?

BIS certification under IS 15532:2004 is applicable to businesses involved in manufacturing, importing, or supplying plastic crates for fruits and vegetables in India. Applicable to -

  • Manufacturers (India) -Must obtain BIS certification if the plastic crates are covered under the applicable QCO.
  • Foreign Manufacturers - Need BIS certification before exporting plastic crates to India.
  • Importers -Must ensure that only BIS-certified plastic crates are imported and sold in the Indian market.

Why is ISI Mark Certification Important for Plastic Crates for Fruits and Vegetables?

BIS Certification as per IS 15532:2004 proves that plastic crates satisfy all the Indian Standard norms with respect to quality, strength, durability and safe transportation of fruits and vegetables.

  • Compliance with BIS certification requirements under IS 15532:2004
  • Better strength for handling heavy loads
  • Improved durability for repeated use
  • Reduced damage to fruits and vegetables during transport
  • Increased customer confidence through ISI Certification
  • Better acceptance in the agricultural and food industries
  • Compliance with applicable BIS Quality Control Orders
  • Improved opportunities in government supply projects
  • Standardized manufacturing as per BIS specifications
  • Higher product reliability and market value

BIS Testing Requirements for Plastic Crates for Fruits and Vegetables

For ensuring safe and reliable operation, different tests have been laid out by the Bureau of Indian Standards (BIS) as per IS 15532:2004. This would ensure that the plastic crate is durable and capable of performing well in storage, stacking and transportation. The list of BIS testing parameters and quality checks for plastic creates has been provided below -

Test GroupWhat is TestedPurpose
Dimensional Tests Shape, dimensions, design, capacity, mass and dimensional stability Ensures the crate has the correct size, shape and capacity as specified in the standard.
Surface & Finish Tests Appearance, surface finish, handle slot dimensions and workmanshipEnsures the crate is free from defects, has a smooth finish and is safe to use.
Mechanical Strength TestsCompressive strength, handle suspension test and handle free fall test Ensures the crate is strong enough to carry heavy loads and withstand regular handling.
Drop Resistance Tests Bottom drop test and corner drop test at different temperatures Ensures the crate does not crack or break if accidentally dropped during transportation.
Environmental Resistance Tests Resistance to environmental stress cracking Ensures the crate can withstand environmental conditions without developing cracks.
Quality Verification Tests General requirements, product marking and visual inspection Ensures every crate complies with BIS requirements before being supplied to the market.

ISI Mark Certification Process for Plastic Crates for Fruits and Vegetables under IS 15532:2004

The BIS certification process guarantees that plastic crates meet the prescribed standards of quality and safety laid down in IS 15532:2004. The product approval process involves the following steps -

  1. Online Registration - Manufacturers register on the BIS Manak portal by submitting company, factory and product details. Foreign manufacturers must appoint an Authorized Indian Representative (AIR).
  2. Testing at BIS-Approved Laboratory - Product samples are tested in BIS-approved laboratories for dimensions, load-bearing capacity, impact resistance and other required parameters as per IS 15532.
  3. Application Submission - The application is submitted along with test reports, technical documents and factory details. Foreign manufacturers must also submit AIR-related documents.
  4. Factory Inspection - BIS officers visit the manufacturing plants to check the production process, safety arrangements and quality assurance system.
  5. Grant of BIS License - Provided that all requirements of BIS are met, BIS license is granted to the manufacturer under Scheme-I.
  6. Use of ISI Mark - Upon granting approval, the ISI mark can be put on the products together with CM/L number.


Documents Required for BIS Approval under IS 15532:2004

Document CategoryDocuments Required
Basic Details GST Certificate, Email ID & Contact Number, Factory & Office Address, Rent Agreement / Lease Deed (if applicable), Partnership Deed (if applicable for partnership firms)
Manufacturing Details List of Machinery, Process Flow Chart, Factory Layout Plan
Raw Material DetailsList of Raw Materials, Supplier Details, Raw Material Invoices, Raw Material Test Certificates
Testing & Quality Control List of Testing Equipment, Calibration Certificates, QC/Lab In-charge Appointment Letter & Qualification
Production Details Annual Installed Capacity, Last Year Production Value
Product & Packaging Details Quantity per Package, Nature of Packing, Product Printing / Marking Details
Management DetailsTop Management Details, BIS Communication Contact Person
Brand & Certification Documents Trademark / Brand Certificate, Consent Letter from BIS Recognized Laboratory
Additional Documents Weekly Off Details, Hygiene Document (if applicable), Relaxation Letter (if applicable), Any Other Relevant Document
Foreign Manufacturer Requirements Agreement with AIR (Authorized Indian Representative), Aadhaar Card of AIR, AIR Nomination Form, Required Undertakings, Scope of License

Foreign manufacturers should appoint an Authorized Indian Representative (AIR) in India. This person serves as the local contact for the Bureau of Indian Standards (BIS) and looks after all regulations in India.

BIS ISI Mark and CM/L Number Requirements for Plastic Crates for Fruits and Vegetables

After certification by the BIS, the manufacturers will have to permanently mark their plastic containers/packaging with relevant identification details. Proper marking will ensure that the product is identified as being certified and conforms to Indian Standards. More details are mentioned below -

RequirementDetails
ISI Mark Indicates that the product is BIS certified
Standard Number IS 15532:2004
CML Number BIS-issued Certification Marks Licence Number
Manufacturer DetailsManufacturer's name or registered trademark
Batch / Date Batch number or manufacturing date for traceability

Note - Marking should be done using durable printing, embossing, or moulded marking to ensure that the information remains visible throughout the product's life.

BIS License Validity for Plastic Crates for Fruits and Vegetables

ParticularsDetails
Validity Typically 1 to 5 years, depending on BIS approval conditions
RenewalMust be renewed before expiry by submitting the application along with the prescribed fee and updated documents
SurveillanceIncludes periodic factory inspections and market sample testing conducted by BIS
Compliance Continuous following to standard and applicable Quality Control Orders (QCOs) is mandatory
Risk Non-compliance or failed sample testing may lead to suspension or cancellation of the BIS license

BIS Certification Cost for Plastic Crates for Fruits and Vegetables under IS 15532:2004

The BIS Certification Cost for Plastic Boxes comprises Application Fees, Inspection Fee, License Fee, Laboratory Testing Charges and Marking Fee as per BIS Scheme - I.

Charge TypeIndian ManufacturersForeign Manufacturers
Application Fee INR 1,000 USD 15
Audit Charges INR 7,000 USD 3,200 - 5,900
License Fee INR 1,000 USD 15
Marking Fee As applicable As applicable
Testing Charges As applicable As applicable
EVTL India Consultancy Fee As per actual As per actual

Note -

  • Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
  • Audit charges for foreign manufacturers vary based on country/location.
  • The marking fee is determined based on the product category and production volume (MSME benefits may apply).
  • Testing charges are paid directly to BIS-recognised laboratories.
  • Consultancy fees vary depending on product type and factory location.

Problems Faced During BIS IS 15532:2004 Certification

Some of the problems that manufacturers might face when applying for BIS Certification according to IS 15532:2004 include -

  • Problems with dimensions, causing non-conformity with the standard.
  • Failure in load-bearing and stacking strength tests.
  • Raw material quality problems influencing product performance.
  • Poor impact resistance causing crates to crack or break.
  • Moulding and/or sharpness of edges as a result of manufacturing errors.
  • Unbalanced product quality within different batches.
  • Documentation problems causing delays in the BIS approval process.
  • Failure of lab tests necessitating product improvement.
  • Observations from factory inspections concerning quality control.
  • Problems with product marking and labeling.

Conclusion

The plastic crates for fruits and vegetables act as an important means of protection for fresh produce while storing, handling and transporting the product. The robustness and reusability of plastic crates make it possible to prevent product damage. The guidelines set by IS 15532:2004 will be of great help for producing quality goods according to Indian standards. The BIS Certification for Plastic Boxes for Fruits and Vegetables assures compliance of the product with the necessary quality standards. After obtaining the certification, manufacturers can use the ISI Marking. It builds confidence in customers, enhances market acceptance and is beneficial for businesses to comply with the regulations. Professional assistance from EVTL India is also available to businesses for completing the BIS certification process.

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