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BIS Certification for Hot Dip Galvanized Stay Strand IS 2141

Hot Dip Galvanized Stay Strand

Hot Dip Galvanized Stay Strand is an important material in the power transmission lines, telecom network, and utility structures to offer support and stability. Stay strands experience both environmental and mechanical stress as well as corrosion stress, and therefore high strength, durability, and corrosion resistance become crucial. 

BIS Certification for Hot Dip Galvanized Stay Strand to the standards of IS 2141 in this aspect will allow the adherence to the stipulated Indian Standard on tensile strength, quality of galvanizing, construction of wire strands, elongation, and overall performance. The BIS License for Hot Dip Galvanized Stay Strand establishes the fact that the product is safe, reliable, and can have long-time use in the demanding outdoor and utility applications. 

Understanding ISI Mark Certification

The ISI Mark Certification is a quality assurance program that is conducted by the Bureau of Indian Standards (BIS), which verifies that products are in line with the applicable Indian Standard. ISI Certification for Hot Dip Galvanized Stay Strand implies that the product was tested in the BIS-recognized laboratories and complies with the requirements of safety and performance.

The consistency of manufacturing is established by the regular inspection of the factories and monitoring of products by BIS. Electricity boards, telecom regulators, infrastructure developers and regulators all over India have accepted products with the ISI mark of Hot Dip Galvanized Stay Strand. 

Benefits of ISI Mark on products

Hot Dip Galvanized Stay Strand BIS Certification has the following significant benefits:

  1. Quality Assurance BIS Registration for Stay Strand is done to confirm the adherence to important parameters in terms of tensile strength, wire diameter, elongation, thickness of zinc coating, and homogenization of galvanization.
  2. Legal Authorization : The BIS Quality Control Order (QCO) criminalizes the manufacture, importation, or sale of hot-dip galvanized stay strand in India that lacks valid BIS certification.
  3. Industry Acceptance : The reason why power utilities, telecom operators, and infrastructure companies are attracted to ISI-certified hot-dip galvanized stay strands is that they guarantee quality, durability, and compliance with regulations.
  4. Business Competitiveness : ISI Certification for Stay Strand strengthens government eligibility and government procurement of PSU and large-scale power transmission and infrastructure projects.
  5. Operational Safety : BIS standards minimize chances of mechanical breakdown and corrosion that ensure safe and reliable functioning of the stay strands during heavy loads as well as unfavorable environmental factors. 

What does IS 2141 include?

The Indian Standard is referred to as IS 2141, which outlines the quality and technical specifications of hot-dip galvanized stay strand, which is applied in overhead power lines and structural support systems. The standard outlines the necessary features in order to guarantee the strength, corrosion resistance, and long service life.

Some of the parameters addressed by IS 2141 are tensile strength, wire construction, mass of zinc coating, galvanization adhesion, galvanization elongation, and environmental stress resistance. The use of IS 2141 to gain BIS certification and use the ISI mark on hot-dip galvanized stay strand products in India is mandatory. 

BIS Registration application document list

The following documents are necessary for Domestic Manufacturers:

  1. List of raw material
  2. Layout plan of the factory premises
  3. List of testing equipment as per the Indian standard
  4. Quality Control (QC) Personnel Details (Education degree and Aadhaar card)
  5. GST
  6. Authorized Person Aadhar & Pan Card
  7. MSME
  8. Electricity Bill
  9. Email Address & Permanent Contact Number
  10. Office Address
  11. Factory Address
  12. Copy of Partnership Deed / MOA (for Private Limited Co.)
  13. Premises document / Rent Agreement
  14. List of Manufacturing Machinery  

The following documents are necessary for Foreign Manufacturers:

  1. Checklist for Application
  2. Copy of Swift Remittance
  3. Duly Filled Application Form
  4. Copy of Business License
  5. List of Machinery
  6. List of Raw Material
  7. Test certificate of Raw Material
  8. List of Testing Equipment
  9. Calibration certificate of Test Equipment
  10. Process Flowchart
  11. Layout Plan
  12. Location Plan (Route Map)
  13. Details of Technical Personnel
  14. Qualification of QC
  15. Copy of Certification of Product and/ System
  16. Factory Test Report  
  17. Agreement with AIR
  18. Aadhar Card of AIR
  19. AIR Nomination Form
  20. Educational Degree of AIR
  21. Undertakings
  22. Scope of License

Stepwise approach to BIS certification 

There are two key procedures to get your BIS license: Simplified and Normal.

Simplified Procedure

The steps involved in the simplified procedure are:

  1. Document Collection : All the necessary KYC and technical documents are collected in order to start the BIS application without problems.
  2. BIS Portal Registration : The license application is processed by the manufacturer being registered on the official portal of BIS.
  3. Pre-Testing of Samples : Before submission, product samples are tested in a BIS authorized laboratory.
  4. In-House Lab Requirement : Depending on the product, an internal laboratory facility might be necessary according to the BIS requirements.
  5. BIS Review & Clarifications : BIS examines the submissions of documents and test reports and may request clarification.
  6. BIS Audit at Factory : The audit of the product samples carried out by the BIS inspectors is done at the factory    
  7. Timely Audit Completion : The audit, inspection and sample collection are conducted within 17 days of the application submission along with the EVTL India engineer.
  8. EVTL India Engineer- Factory Inspection : The BIS auditor and an engineer at EVTL India undertake a proper inspection at the factory.
  9. Independent Collection of Samples : The BIS auditor draws samples to be tested by the post-audit.
  10. Sample Testing at BIS Lab : BIS sealed samples are sent to BIS laboratories, and the BIS department pays the price of testing.
  11. Grant of BIS License : Upon satisfactory document inspection, testing and audit, ISI license is issued. 

Normal Procedure

The steps involved in the normal procedure are:

  1. Submit Documents : Firstly, it is required to submit all the KYC and technical documentation to start the BIS application.
  2.  Plan In-House Laboratory and Technical Proposal : Prepare an internal lab in case necessary and prepare all technical documentation.
  3. Ready Factory Test Report (FTR) : Carry out in-house tests and document the FTR to demonstrate that the product is to the standards.
  4. Submit Application & Fees : Includes your BIS application and the amount of fees necessary by the government.
  5. BIS Audit : An audit of documents and processes at a BIS takes place within 3 weeks.
  6. EVTL India Engineer Factory Inspection : BIS auditor inspects the factory with an EVTL India engineer to make sure that everything is in order. 
  7. Sample Collection & Sealing : The BIS auditor picks samples randomly, puts them into a sealed sample and forward the sample to a BIS authorized lab to be tested.
  8. License Approval : After the lab tests of the sample are passed-on, BIS issues the ISI license, and your product is certified and market-ready. 

How long does BIS Licensing process take?

According to IS 2141, a BIS license for Hot Dip Galvanized Stay Strand is expected to take:

For Simplified Procedure (Indian manufacturers)

Average 40-45 days

For Normal procedure  

  • For Indian Manufacturers : 50-60 days
  • For International Manufacturers : Approximately 180 days  

Why choose EVTL India?

EVTL India is a top BIS Consultant for Hot Dip Galvanized Stay Strand that offers end to end support of BIS Certification and BIS Registration as per the requirement of IS 2141. Their certified staff handles the entire compliance process, such as documentation, filing on the BIS portal, liaison with BIS certified labs and preparation of factory audits, in order to facilitate timely certification.

EVTL India supports the local and foreign companies in the process of BIS licensing. Having vast experience of regulatory approvals, EVTL India allows manufacturers to achieve the compulsory quality standards effectively, license in a short time, and eliminate the needless delays.

Conclusion

The manufacturers and importers are required to make hot-dip galvanized stay strands marketed, manufactured, or imported in India certified in accordance with IS 2141. BIS Certification ensures the safety of products, their regulatory standards, and increased acceptance in the markets of power transmission and infrastructure.

Through expert guidance by EVTL India, companies can make the BIS certification process simple, cut down on approval time, and be well assured of providing compliant hot-dip galvanized stay strand products in India.

Frequently Asked Questions (FAQs)

1. Is BIS Certification compulsory in hot dip galvanized stay strand in India?

Yes, it is mandatory to have BIS Certification for Hot Dip Galvanized Stay Strand in IS 2141.

2. Who can apply to be registered for BIS Registration of stay strand?

All Indian manufacturers have the right to apply, but foreign manufacturers should have an Authorized Indian Representative (AIR).

3. Is ISI marking required post certification?

Yes, hot-dip galvanized stay strand ISI marking is mandatory as per the requirement of IS 2141.

4. What are the tests that are performed according to IS 2141?

Some of the tests performed are tensile strength, elongation, zinc coating mass, adhesion of galvanization, construction of wire, and dimensional checks

5. Is it possible that foreign manufacturer can get BIS License on stay strand?

Yes, the foreign manufacturers may apply via a BIS Agent or Authorized Indian Representative. 


     

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