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One of the key Indian Standards for circuit breakers is IS/IEC 60898-1:2015, which specifies requirements for AC circuit breakers. This standard ensures the reliability, safety, and performance of circuit breakers used in household and similar applications. In this blog, we’ll explore IS/IEC 60898-1:2015, the process of obtaining ISI certification for circuit breakers, and the role of BIS consultants in making the process easier for manufacturers.

What is IS/IEC 60898-1:2015?

IS/IEC 60898-1:2015 is the Indian equivalent of the international standard IEC 60898-1. It defines the requirements for air-break circuit breakers used in AC operations, primarily for protecting circuits in homes and similar fixed installations. The circuit breakers governed by this standard operate at frequencies of 50 Hz or 60 Hz and are characterized by the following parameters:

●  Rated voltage: Not exceeding 440 V.

●  Rated current: Not exceeding 125 A.

●  Rated short-circuit capacity: Not exceeding 25,000 A.

Compliance with this standard ensures that the circuit breakers operate effectively under normal and fault conditions, providing overcurrent protection and preventing electrical hazards.

Importance of BIS Certification for Circuit Breakers

The Bureau of Indian Standards (BIS) is responsible for certifying products in India to ensure their quality, safety, and adherence to Indian Standards. For circuit breakers, BIS certification for AC circuit breakers is mandatory under the Compulsory Registration Scheme (CRS).

Without ISI certification for circuit breakers, manufacturers are not legally permitted to sell their products in India. Additionally, certified circuit breakers bear the ISI mark for circuit breakers, which signifies that the product complies with all relevant safety and performance standards.

Key Benefits of BIS Certification:

1. Legal Compliance: BIS certification is mandatory for selling AC circuit breakers in India.
2. Consumer Trust: The ISI mark for AC circuit breakers instills confidence in consumers about the quality and safety of the product.
3. Market Access: BIS certification enables manufacturers to sell their products in the Indian market without restrictions.
4. Brand Reputation: Certified products are perceived as trustworthy and high-quality, giving manufacturers a competitive edge.

Testing Requirements for BIS Certification

To obtain BIS certification for circuit breakers, manufacturers must ensure their products pass all tests as per IS/IEC 60898-1:2015. These tests verify that the circuit breakers meet the required safety, durability, and performance standards. Below are the key tests:

1. Tripping Test: Ensures the circuit breaker trips when the current exceeds the specified limits to prevent damage to the circuit or appliances.

2. Temperature Rise Test: Evaluate the ability of the circuit breaker to operate within acceptable temperature limits under load conditions.

3. Tripping Characteristics: Verifies the consistency of the circuit breaker’s tripping behavior under different fault conditions.

4. Resistance to Mechanical Shock: Tests the mechanical durability of the circuit breaker under shock and vibration conditions.

5. Packing and Marking: Ensures the product is packed and marked as per the standard requirements. The circuit breaker must include details such as the ISI mark, manufacturer’s identification, and rated specifications.

How to Obtain ISI Certification for Circuit Breakers

The process of obtaining ISI certification for circuit breakers involves multiple steps, from product testing to factory inspections. Here’s an overview of the process:

Step 1: Understand the Applicable Standard: Manufacturers should study the IS/IEC 60898-1:2015 standard and ensure that their circuit breakers meet all the requirements.

Step 2: Product Testing: The circuit breakers must undergo rigorous testing at a BIS-recognized laboratory. The tests are performed to evaluate the product’s compliance with IS/IEC 60898-1:2015.

Step 3: Application Submission: Manufacturers need to submit their application for BIS certification on the Manakonline portal, along with all required documents.

Step 4: Factory Inspection: BIS officials conduct an on-site inspection of the manufacturing facility to ensure compliance with BIS norms, including quality control processes.

Step 5: Grant of License: After successful testing and inspection, BIS grants a license to the manufacturer, allowing them to use the ISI mark on their circuit breakers.

Documents Required for BIS Certification

To apply for BIS certification, manufacturers need to submit the following documents:

●  Application form

●  Manufacturing process details

●  Quality control plan

●  Test reports from BIS-approved laboratories

●  Factory layout and equipment details

●  Proof of business registration

●  Product specifications and technical details

●  Declaration of conformity to Indian standards

Additionally, manufacturers may be required to provide proof of compliance with environmental and safety regulations, depending on the specific type of product being certified.

BIS ISI Mark Certification Costing And Timeline

To Know The Process in Detail, Please Visit:

• BIS ISI Mark Certification for Domestic Manufactures
• BIS ISI Mark Certification for Foreign Manufactures

Under BIS Registration Products ISI and CRS

• BIS CRS Registration For IT Products List
• BIS ISI Mark Certification For ISI Products List

Conclusion

BIS certification for circuit breakers as per IS/IEC 60898-1:2015 is crucial for ensuring product quality, safety, and compliance with Indian regulations. The certification process involves comprehensive testing and factory inspections to verify that circuit breakers meet the required standards. By obtaining a BIS license, manufacturers can not only enter the Indian market but also gain consumer trust and build a reputation for quality.

For manufacturers who find the process complex, engaging a BIS consultant for AC circuit breakers can simplify the journey, ensuring timely and successful certification. EVTL India is a leading BIS consultant in India helping manufacturers in securing their BIS license hassle-free. Remember, BIS certification is not just a regulatory requirement — it’s a commitment to delivering safe and reliable products to customers.

If you’re a manufacturer, don’t delay! Start your journey toward ISI certification for circuit breakers today and build a trusted brand in the competitive market.