Sheet metal wheel rims are commonly used in two and three-wheeled vehicles for daily transport. These rims support the tyres of the vehicles. Such rims are specifically designed to withstand stress from the road and the weight of the vehicle during its travel. Sheet metal wheel rims are meant to provide structural support to the tyre, thus maintaining the vehicle's balance while moving.
A BIS certification is required to ensure the safety and performance of wheel rims. It is governed under IS 16192 (Part 2): 2014, which lays down the performance requirements. The standard focuses on parameters such as fatigue resistance, impact strength, etc. The manufacturers must meet the criteria to be able to sell these rims in the market and gain customers' trust.
What is IS 16192 (Part 2): 2014
This is the Indian Standard for the sheet metal wheel rims used in two and three-wheeled automotive vehicles. It mentions the performance criteria to ensure safety and durability. As per the BIS (Bureau of Indian Standards), rims are:
- Evaluated for structural strength
- Assessed for air leakage
- Verified for dimensional accuracy
- Checked for impact resistance
Who is eligible for Sheet Metal Wheel Rims BIS Approval
BIS authorisation under IS 16192 (Part 2): 2014 is required for businesses involved in manufacturing, importing, or supplying Sheet Metal Automotive Rims in India.
Applicable to:
- Manufacturers (India) - Must get BIS approval if the two and three-wheeler wheel rims are covered under QCO.
- Foreign Manufacturers - Need certification to export the product to India.
- Importers/Brand Owners - Must ensure that the products are BIS-certified before sale.
- Sellers/Distributors - Should only sell certified automotive rims.
Testing and Inspection Requirements
To ensure reliable performance of wheel rims used in two and three-wheeled vehicles, the Bureau of Indian Standards outlines the minimum requirements under IS 16192 (Part 2): 2014. This certification ensures that manufacturers meet the safety parameters of the sheet metal wheel rims.
The BIS testing parameters and quality checks for the rims are listed below:
How to get Automotive Metal Rim BIS Approval
The BIS Authorization process ensures that the sheet metal automotive rim meets the required standards for proper and efficient operation. This process is set by the Bureau of Indian Standards (BIS) and includes the following steps:
- Online Registration: Manufacturers register on the BIS Manak portal by submitting company, factory, and product details. Foreign manufacturers must appoint an Authorized Indian Representative (AIR).
- Testing at BIS-Approved Laboratory: Product samples are tested in BIS-approved laboratories for radial load durability, dimensional accuracy, air leakage performance, and material properties.
- Application Submission: The application is submitted along with test reports, technical documents, and factory details. Foreign manufacturers must also submit AIR-related documents.
- Factory Inspection: BIS officials conduct an inspection of the manufacturing units to verify the production process, safety measures, and quality control system.
- Grant of BIS License: After successful verification of all requirements, BIS issues the certification license under Scheme-I.
- Use of ISI Mark: Once approved, the manufacturer is permitted to use the ISI mark on the product with a CM/L number, confirming that the product meets BIS standards.
IS 16192 (Part 2): 2014 Certification Documents Required
| Document Category | Documents Required |
|---|
| Basic Details | GST Certificate, Email ID & Contact Number, Factory & Office Address, Rent Agreement / Lease Deed (if applicable),Partnership Deed (if applicable for partnership firms) |
| Manufacturing Details | List of Machinery, Process Flow Chart, Factory Layout Plan |
| Raw Material Details | List of Raw Materials, Supplier Details, Raw Material Invoices, Raw Material Test Certificates |
| Testing & Quality Control | List of Testing Equipment, Calibration Certificates, QC/Lab In-charge Appointment Letter & Qualification |
| Production Details | Annual Installed Capacity, Last Year Production Value |
| Product & Packaging Details | Quantity per Package, Nature of Packing, Product Printing / Marking Details |
| Management Details | Top Management Details, BIS Communication Contact Person |
| Brand & Certification Documents | Trademark / Brand Certificate, Consent Letter from BIS Recognized Laboratory |
| Additional Documents | Weekly Off Details, Hygiene Document (if applicable), Relaxation Letter (if applicable), Any Other Relevant Document |
| Foreign Manufacturer Requirement | Appointment of Authorized Indian Representative (AIR) for BIS coordination and compliance in India |
Foreign manufacturers are required to appoint an Authorized Indian Representative (AIR) in India. This representative is the local point of contact for the Bureau of Indian Standards (BIS) and ensures all regulatory and compliance requirements are met in India.
Marking Requirements & License Validity
Marking Requirements
Once a manufacturer obtains BIS approval, the ISI Mark for Metal Wheel Rims for Two and Three Wheelers must be clearly and permanently marked on its packaging or on the product. Along with the ISI Mark, a few details such as the manufacturer’s identification and licence number (CM/L) must be written. This ensures the product complies with all safety standards. Further details are mentioned below:
| Requirement | Details |
|---|
| ISI Mark | Indicates that the product is BIS certified and conforms to standards |
| Standard Number | IS 16192 (Part 2): 2014 |
| CML Number | Certification Marks License (CML) number issued by BIS |
| Manufacturer Details | Name of manufacturer or registered trademark |
| Batch / Date | Batch number, heat number, or manufacturing date for traceability |
Note: Marking is typically applied using durable stamping, tagging, or permanent printing to ensure clear identification during handling, storage, and transportation, as per BIS marking requirements.
Validity for Sheet Metal Automotive Rim BIS License
| particulars | Details |
|---|
| Initial Validity | Typically 1 to 2 years, depending on BIS approval conditions |
| Renewal | Must be renewed before expiry by submitting the application along with the prescribed fee and updated documents |
| Surveillane | Includes periodic factory inspections and market sample testing conducted by BIS |
| Compliance | Continuous following to standard and applicable Quality Control Orders (QCOs) is mandatory |
| Risk | Non-compliance or failed sample testing may lead to suspension or cancellation of the BIS license |
Vehicle Metal Rim BIS Approval Fee Guide
The cost of BIS Approval for a metal rim includes charges for application, inspection, license, testing, and marking. These fees are paid to BIS as per Scheme I guidelines.
| Charge Type | Indian Manufacturers | Foreign Manufacturers |
|---|
| Application Fee | INR 1,000 | USD 15 |
| Audit Charges | INR 7,000 | USD 3,200 – 5,900 |
| License Fee | INR 1,000 | USD 15 |
| Marking Fee | As applicable | As applicable |
| Testing Charges | As applicable | As applicable |
| EVTL India Consultancy Fee | As per actual | As per actual |
Note:
- Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
- Audit charges for foreign manufacturers vary based on country/location.
- The marking fee is determined based on the product category and production volume (MSME benefits may apply).
- Testing charges are to be paid directly to BIS-recognised laboratories.
- Consultancy fees can vary depending on product type and factory location.
Conclusion
Sheet metal wheel rims play an important role in the stability and safety of two and three-wheeled vehicles. The performance of the wheel rims depends greatly on their design and durability. The product certification ensures that these rims meet the required safety standards. Following the mentioned guidelines under IS IS 16192 (Part 2): 2014 supports consistent performance of the rims. It also helps reduce the chances of failure during operation. Manufacturers can take help from EVTL India to get the BIS certification. They will simplify the whole process and help in securing the certification as soon as possible. In addition, they will coordinate product testing with BIS laboratories.
