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BIS Certification for AAC Blocks (Autoclaved Cellular Concrete) IS 2185 (Part 3):1984

Aac Blocks (autoclaved Cellular Concrete)

In today’s era of sustainable and efficient construction, Autoclaved Aerated Concrete (AAC) blocks have become a preferred building material due to their lightweight, eco-friendly, and high-performance characteristics. These blocks are widely used in residential, commercial, and industrial structures for their excellent thermal insulation, fire resistance, soundproofing, and ease of handling.

To regulate the quality, safety, and performance of AAC blocks used across India, the Bureau of Indian Standards (BIS) has specified norms under the IS 2185 (Part 3):1984. BIS certification under this standard ensures that AAC blocks meet defined criteria for dimensions, compressive strength, density, and durability, making them suitable for safe and reliable construction.

What Are AAC Blocks?

Autoclaved Aerated Concrete (AAC) blocks, also known as Autoclaved Cellular Concrete, are precast, lightweight concrete masonry units. They are made using cement, lime, silica-rich materials (such as fly ash or sand), water, and aluminum powder (as an expanding agent). The reaction between aluminum powder and lime generates hydrogen gas, creating millions of microscopic air bubbles. Once the material is set, it is autoclaved (steam-cured under pressure) to harden and form a strong, lightweight block with a cellular structure.

ACC blocks are widely used in construction because of various advantages like lightweight, superior thermal insulation, excellent fire resistance, acoustic performance, eco-friendliness, faster construction, pest resistance, and durability. These features make AAC blocks a sustainable choice for green buildings, affordable housing, and modern high-rises.

IS 2185 (Part 3):1984 – The Standard for AAC Blocks

The Indian Standard IS 2185 (Part 3):1984 defines the specifications for Autoclaved Cellular Concrete (ACC or AAC) masonry units, ensuring quality, uniformity, and performance for construction applications.

Key Provisions of the Standard:

 Dimensions and Tolerances: Specifies nominal sizes of AAC blocks with permissible deviations.

 Block Density: Defined in categories based on dry density, typically 400 to 800 kg/m³.

 Compressive Strength: Minimum strength ranging from 2.5 to 7.5 N/mm² based on class.

 Drying Shrinkage: Limits to control of dimensional changes after installation.

 Thermal Conductivity: Values are provided to assess energy efficiency performance.

 Moisture Movement: Regulates expansion/contraction under environmental changes.

The standard ensures that blocks perform well in load-bearing and non-load-bearing construction.

Why BIS Certification is Mandatory for AAC Blocks

BIS certification is crucial to:

 Ensure compliance with Indian quality standards.

 Provide consumers and builders with reliable materials.

 Promote uniformity and consistency across different manufacturers.

 Prevent the usage of substandard or unsafe building materials.

Facilitate government tenders and real estate approvals, which often mandate BIS-compliant materials.

The ISI Mark issued by BIS is a symbol of trust, quality, and regulatory compliance.

Key Tests Conducted for BIS Certification of AAC Blocks

To obtain BIS certification, manufacturers must undergo rigorous testing and quality assessment. The following tests are performed as per IS 2185 (Part 3):1984:

 Dimensions and Tolerance Test

 Dry Density Test

 Compressive Strength Test

 Drying Shrinkage Test

 Thermal Conductivity Test

 Water Absorption Test

 Sound Insulation Performance

 Moisture Movement & Warping Tests

 Workability and Surface Finish Assessment

All testing must be carried out in BIS-recognized laboratories.

BIS Certification Process for AAC Blocks

Here’s a simplified view of the BIS certification procedure:

  1. Application Filing: Submit a detailed application to BIS with factory and product details.

  2. Factory Inspection: BIS officials inspect the production process, testing setup, and quality control measures.

  3. Sample Collection: Product samples are taken for third-party lab testing.

  4. Test Report Review: BIS reviews the results for compliance with IS 2185 (Part 3):1984.

  5. License Grant: On successful evaluation, BIS issues the license to use the ISI mark.

  6. Surveillance Audits: Regular checks to ensure ongoing compliance and product consistency.

To Know The Process in Detail, Please Visit:

Under BIS Registration Products ISI and CRS

Documents Required for BIS Certification

To apply for BIS certification, manufacturers need to submit the following documents:

  Application form

  Manufacturing process details

  Quality control plan

  Test reports from BIS-approved laboratories

  Factory layout and equipment details

  Proof of business registration

  Product specifications and technical details

  Declaration of conformity to Indian standards

Additionally, manufacturers may be required to provide proof of compliance with environmental and safety regulations, depending on the specific type of product being certified.

BIS ISI Mark Certification Costing And Timeline

BIS ISI Mark Certification Costing And Timeline


EVTL India – Your Expert Partner for BIS Certification

Navigating the BIS certification process can be complex, but that’s where EVTL India comes in.

We offer end-to-end support for manufacturers of AAC blocks, including:

 BIS documentation and application filing

 Factory inspection readiness

 Product testing coordination

 Query resolution and compliance consultation

● Follow-up with BIS for license issuance

With deep domain expertise and a hands-on approach, we help fast-track your certification and bring your AAC blocks to market with full compliance and confidence.

Conclusion

Autoclaved Aerated Concrete (AAC) blocks represent the future of sustainable and energy-efficient construction in India. However, ensuring product quality and standardization is critical for the safety, durability, and credibility of any construction project.

BIS Certification under IS 2185 (Part 3):1984 is not just a legal requirement – it’s a mark of trust, quality, and safety.