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BIS Certification for Wire Ropes and Strands for Cable-Supported Bridges – IS 9282:2024

BIS Certification for Wire Ropes and Strands for Cable-Supported Bridges – IS 9282:2024

ISI Mark Certification Product Image

BIS Certification for Wire Ropes and Strands for General Structural Applications including Cable Supported Bridges (IS 9282:2024) is an essential requirement to ensure quality and safety of critical engineering projects. Wire ropes and strands are commonly used in bridge, building, crane and lifting applications, wherein there is a need for handling of heavy loads and providing support. As far as the safety concerns related to cable-supported bridges, even minor quality issues can create problems.

In order to maintain quality of the product, the Bureau of Indian Standards (BIS) has issued IS 9282:2024, which provides a technical specification for wire ropes and strands for general structural application. It makes sure that Wire Ropes and Strands for General Structure meet all necessary requirements of strength and performance. The BIS Certification proves that the wire rope is tested and safe to use.

Who Needs BIS Certification for Wire Ropes and Strands?

BIS certification under IS 9282:2024 is required for businesses involved in manufacturing, importing, or supplying wire ropes and strands covered under applicable BIS regulations in India. Applicable to -

  • Manufacturers (India) - Must obtain BIS certification if the product is covered under the applicable QCO.
  • Foreign Manufacturers - Need BIS certification before exporting these products to India.
  • Importers - Must ensure that imported wire ropes and strands comply with BIS requirements before selling them in the Indian market.

Industries That Rely on BIS IS 9282:2024 Certified General Use Wire Ropes and Strands

The wire ropes and strands that have received BIS certification according to IS 9282:2024 are used in several industries. The wire ropes are strong enough to bear heavy loads and operate under tough conditions. Therefore, BIS-certified wire ropes are important for any industry.

Industry Application
Construction IndustryUsed in cranes, hoists, lifting equipment, and building projects.
Infrastructure Projects Used in bridges, flyovers, and other large structural works.
Mining Industry Used for lifting, hauling, and transporting heavy materials.
Shipping and Ports Used in cargo handling, mooring, and dockside lifting operations.
Oil and Gas Sector Used in drilling rigs, offshore platforms, and lifting systems.
Power Industry Used in power transmission projects and maintenance equipment.
Railways Used in bridge construction, maintenance work, and lifting applications.
Defence Sector Used in military engineering equipment and specialised lifting operations.
Heavy Engineering Industry Used in factories, manufacturing plants, and industrial machinery.

BIS Testing Requirements for Wire Ropes and Strands

To ensure safe and reliable performance, the Bureau of Indian Standards specifies several quality tests under IS 9282:2024. These tests help manufacturers maintain consistent product quality and ensure that wire ropes and strands perform safely under heavy loads and demanding conditions.

Test Group What is Tested Purpose
Dimensional Tests Rope size, nominal diameter, dimensional tolerances, shape, length, mass Ensures accurate dimensions, uniform construction, and compliance with IS 9282
Mechanical Strength Tests Tensile test, elongation, proof stress, minimum breaking forceVerifies strength, flexibility, load-bearing capacity, and structural reliability
Construction & Design Tests Rope construction, direction of lay, length of lay, joints Ensures proper rope assembly, construction accuracy, and manufacturing quality
Performance Tests Lubrication, minimum breaking force of completed rope Ensures durability, smooth operation, corrosion protection, and safe service performance

Steps to Obtain BIS ISI Mark Certification under IS 9282:2024

The BIS certification process helps ensure that the wire ropes and strands that are manufactured as per IS 9282:2024 fulfill all the quality and safety criteria. The steps to obtain the BIS license for Wire Ropes and Strands (General Structural & Cable Bridges) are listed below -

  1. Online Registration - The manufacturers register themselves with BIS Manak Portal by giving details about factory, products, and company. An Authorized Indian Representative (AIR) is appointed for foreign manufacturers.
  2. Testing of Samples - Samples are tested at the BIS approved laboratories for mechanical strength, dimensional accuracy, construction, and other quality parameters.
  3. Submission of Application -The manufacturer submits his application with test reports, technical papers, and manufacturing details. The foreign manufacturer submits the documents regarding AIR.
  4. Inspection of Factory -The BIS inspection team visits the manufacturing facility to examine the manufacturing process, testing facility, quality system, and manufacturing capability.
  5. Grant of Licence - On completion of all requirements, the license is granted by BIS under Scheme-I.
  6. Use of ISI Mark - Upon grant of license, the manufacturer can use the ISI Mark along with CM/L number.

Documents Required for BIS Certification under IS 9282:2024

Document CategoryDocuments Required
Basic Details GST Certificate, Email ID & Contact Number, Factory & Office Address, Rent Agreement / Lease Deed (if applicable), Partnership Deed (if applicable for partnership firms)
Manufacturing Details List of Machinery, Process Flow Chart, Factory Layout Plan
Raw Material Details List of Raw Materials, Supplier Details, Raw Material Invoices, Raw Material Test Certificates
Testing & Quality Control List of Testing Equipment, Calibration Certificates, QC/Lab In-charge Appointment Letter & Qualification
Production Details Annual Installed Capacity, Last Year Production Value
Product & Packaging Details Quantity per Package, Nature of Packing, Product Printing / Marking Details
Management DetailsTop Management Details, BIS Communication Contact Person
Brand & Certification Documents Trademark / Brand Certificate, Consent Letter from BIS Recognized Laboratory
Additional Documents Weekly Off Details, Hygiene Document (if applicable), Relaxation Letter (if applicable), Any Other Relevant Document
Foreign Manufacturer Requirements Agreement with AIR (Authorized Indian Representative), Aadhaar Card of AIR, AIR Nomination Form, Required Undertakings, Scope of License

ISI Marking Requirements for Wire Ropes and Strands

After the BIS certification is obtained by the manufacturer, the ISI Mark and other mandatory identification must be placed on the product or its packaging. The BIS marking requirements are listed below-

Requirement Details
ISI Mark Indicates BIS-certified product
Standard Number IS 9282:2024
CM/L Number Licence number issued by BIS
Manufacturer DetailsManufacturer's name or registered trademark
Batch Details

Batch number or manufacturing date for traceability

Note - The marking should be permanent, clear, and durable so that it remains visible during transportation, storage, and use.

Validity of BIS Licence for IS 9282:2024

Particulars

Details

Validity

Usually 1 to 5 years based on BIS approval

Renewal

Renewal application must be submitted before licence expiry

Surveillance

BIS conducts regular factory inspections and market sample testing

Compliance

Manufacturers must continuously follow BIS standards and applicable QCOs

Risk

Non-compliance may result in suspension or cancellation of the licence

BIS Certification Cost for Wire Ropes and Strands

The total cost of BIS certification will include the cost of application, inspection, license, test and marking as per BIS Scheme I. The fee details for Indian and Foreign manufacturers are mentioned below -

Charge Type Indian Manufacturers Foreign Manufacturers
Application Fee INR 1,000 USD 15
Audit Charges INR 7,000USD 3,200 - 5,900
License Fee INR 1,000USD 15
Marking Fee As applicable As applicable
Testing ChargesAs applicable As applicable
EVTL India Consultancy Fee As per actual

Note -

  • Application fee for foreign manufacturers is payable via SWIFT (SAARC countries may pay in INR with applicable GST).
  • Audit charges for foreign manufacturers vary based on country/location.
  • The marking fee is determined based on the product category and production volume (MSME benefits may apply).
  • Testing charges are paid directly to BIS-recognised laboratories.
  • Consultancy fees vary depending on product type and factory location.

BIS Certification for Wire Ropes and Strands | IS 9282:2024

Benefits of ISI Certification for Wire Ropes and Strands

The BIS Certification according to IS 9282:2024 indicates that the wire ropes and strand conform to Indian Standard norms of strength, safety and quality. Below are some of the benefits of obtaining the BIS ISI mark certification for Wire Ropes and Strands for General Structure and Cable Bridges -

  • Ensures compliance with requirements under BIS IS 9282:2024
  • Improves structural safety and reliability
  • Enhances load-carrying performance
  • Provides better durability against wear and environmental conditions
  • Increases acceptance in bridge and infrastructure projects
  • Improves product credibility through the ISI Mark
  • Reduces the risk of structural failure
  • Supports compliance with applicable BIS Quality Control Orders
  • Improves opportunities for government and infrastructure tenders
  • Encourages uniform manufacturing practices as per BIS standards
  • Increases customer confidence in certified products

Common Errors During BIS Approval under IS 9282:2024

The manufacturer can avoid delays and other unnecessary complications when preparing before making an application for the BIS license. The following factors should be considered during the preparation process -

  • Using raw materials that do not meet the requirements of BIS IS 9282:2024.
  • Skipping mandatory in-house quality checks before product testing.
  • Submitting incomplete or incorrect documents with the BIS application.
  • Failing to calibrate testing equipment within the required time.
  • Applying incorrect or incomplete ISI marking on the product or packaging.
  • Not maintaining proper production and quality control records.
  • Delaying corrective actions after test failures or audit findings.

How EVTL India Supports Wire Ropes and Strands Manufacturers?

A BIS consultant helps manufacturers to successfully undergo the certification procedure. EVTL India ensures that manufacturers meet all the requirements for IS 9282:2024 without delays. We support the manufacturers in many ways, including -

  • Explains BIS requirements under IS 9282:2024
  • Assists with documentation and application preparation
  • Coordinates testing with BIS-approved laboratories
  • Supports manufacturers during factory inspections
  • Helps reduce testing failures and certification delays

Conclusion

Products like wire ropes and strands which are used in structures such as cable bridges play a very important role in terms of safety and strength in engineering constructions. IS 9282:2024 will help ensure that the products conform to the requisite quality and durability standards laid down by BIS. The BIS Certification Wire Ropes and Strands means that these products have undergone proper tests and are safe for use in infrastructure and construction activities. It also enhances the level of acceptability of such products in the market.

The BIS certification Wire Ropes and Strands process may be complicated at times, due to various factors like testing, documentation and inspection. This is the reason why most manufacturers prefer to seek assistance from experts in this area. EVTL India ensures that the entire process of BIS Certification is done with proper guidance, documentation, and factory inspection services.

  1. Are foreign manufacturers eligible for applying for BIS licence?
  2. Foreign Manufacturers can apply for BIS licence, but they need to appoint an Authorized Indian Representative (AIR).

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