Wrought aluminium and aluminium alloy forging stock and forgings are materials that are useful in creating strong and durable products. These materials are created by undergoing a forging process, which enhances their durability and performance. They are mostly utilized in industries such as automotive, aeronautics, and heavy benginering , where there is a need to withstand high pressures and loads.
BIS certification of wrought aluminium and aluminium alloy products ensures that they meet to certain standards and are fit for use in various industries.
overview of indian standard is 734:1975
This standard defines the key technical requirements for wrought aluminium and aluminium alloy forging stock and forgings. It ensures that the products have the required strength, quality, and performance for industrial applications.
Key Features include:
- Chemical Composition: Ensures the correct alloy mix for strength and durability
- Dimensions and Tolerances: Maintains proper size and accuracy for use
Meeting these requirements is essential to obtain ISI Certification and ensure reliable product performance.
testing and inspection requirements
To ensure the quality of wrought aluminium and aluminium alloy products, the standard defines specific inspection and testing practices during manufacturing. These checks help maintain consistency and ensure that the material meets the required specifications.
freedom from defects
The material must be free from defects such as cracks, surface irregularities, or imperfections. Manufacturers are required to maintain proper inspection and in-process controls to ensure consistent quality throughout production.
chemical composition check
The chemical composition is verified to ensure the correct alloy is used. One sample is tested from each cast (raw material batch) using standard testing methods. This test must be conducted within the factory (R).
mechanical properties test
Mechanical properties such as strength and toughness are tested to ensure performance under load. One sample is taken from each production batch (control unit)and tested in-house (R) as per standard methods.
dimension and tolerances
The product must meet the required tolerances and dimensional specifications. Adequate inspection is carried out during production to ensure that the material conforms to the agreed requirements between the manufacturer and the purchaser.
Importance of These Checks
These testing and inspection practices help maintain consistent product quality, ensure compliance with standards, reduce defects, and ensure reliable performance in industrial applications.
Process for BIS Certification
The BIS certification process is designed to ensure that wrought aluminium and aluminium forging stock and forgings possess the quality and performance characteristics specified under the standard. The certification process is simple and consists of the following steps:
- Online Registration: The first step in getting BIS certification is to register on the Manak portal, BIS’s
online platform. Manufacturers need to create an account, fill in company details,
and provide information about the product and manufacturing process. They also
have to upload supporting documents like technical specifications and test
reports. For foreign manufacturers, a hard copy of the application and documents
must be sent to the BIS office, and an Authorized Indian Representative (AIR)
should be appointed to handle communications.
- Testing at BIS-Approved Laboratory: Product samples are tested in a BIS-recognized laboratory to check compliance
with requirements like composition, strength, and dimensions as per IS 734:
1975.
- Application Submission: The application is submitted along with test reports, technical documents, and
KYC details. Foreign manufacturers must also appoint an Authorized Indian
Representative (AIR).
- Factory Inspection: BIS officials inspect the manufacturing unit to verify:
- Forging process and production methods
- Quality of raw materials and alloy composition
- Manufacturing facilities and infrastructure
- In-house testing and quality control systems
- Grant of BIS License: After successful verification of documents, test results, and inspection, BIS
grants the license.
- Use of ISI Mark: Once certified, the manufacturer can use the ISI mark along with the CML
number on the product or packaging to show compliance with IS 734: 1975.
documents required for bis certification
| Basic Details | - GST Certificate
- Email ID & Contact Number
- Factory & Office Address
- Rent Agreement / Lease Deed (if applicable)
|
| Legal Documents | - Partnership Deed (if partnership firm)
|
| Manufacturing Details | - List of machinery
- Process flow chart
- Layout Plan of Factory
|
| Raw Material Details | - List of Raw Materials
- Supplier Details
- Raw Material Invoices
- Raw Material Test Certificates
|
| Testing & Quality Control | - List of Testing Equipment
- Calibration Certificates
- QC / Lab In-charge Appointment Letter & Qualification
|
| Production Details | - Annual Installed Capacity
- Last Year Production Value
|
| Product & Packaging Details | - Quantity per Package
- Nature of Packing
- Nature of Printing / Marking on Product
|
| Management Details | - Top Management Details
- Concerned Person for BIS Communication
|
| Brand & Certification Documents | - Trademark / Brand Certificate
- Consent Letter from BIS Recognized Laboratory
|
| Additional Documents | - Weekly Off Details
- Hygiene Document (if applicable)
- Relaxation Letter (if applicable)
- Any Other Relevant Document
|
Foreign manufacturers must additionally appoint an Authorized Indian Representative (AIR) to coordinate with the Bureau of Indian Standards (BIS) and manage compliance requirements in India.
Marking Requirements & License Validity
Marking Requirements
After getting the BIS license, the product must have the ISI Mark clearly placed on it or
on its packaging. This shows that it meets the requirements of the standard.Along with
the ISI Mark, other details to be provided on the product are mentioned in the table
below:
| Requirement | Details |
|---|
| ISI Mark | Shows the product is BIS certified |
| Standard Number | IS 734: 1975 |
| CML Number | Certification Marks Licence number issued
by BIS |
| Manufacturer Details | Name of manufacturer or registered trademark |
| Product Details | Type of forging stock or forgings |
| Size Details | Dimensions as applicable |
| Alloy Information | Type/grade of aluminium alloy used
|
| Batch / Date | Batch number or manufacturing date for
tracking
|
Note:
Marking is usually done through tags, labels, or durable printing to ensure
visibility during storage and transportation.
Validity of BIS Licence for Wrought Aluminium And Aluminium Alloy Forging Stock And Forgings
After getting BIS certification, the licence is valid for a limited period and must be
maintained by following BIS rules and quality standards.
| Particulars | Details |
|---|
| Initial Validity | Typically 1 to 2 years, depending on BIS approval conditions |
| Renewal | Must be renewed before expiry with required documents |
| Surveillance | BIS may conduct factory inspections and sample testing |
| Compliance | Manufacturer must follow standard requirements
continuously |
| Risk | Licence may be suspended or cancelled if rules are not
followed |
bis CERTIFICATION cost
cost breakdown
| S. No. | Particular | Amount (INR) | Remarks |
|---|
| 1 | Application Fee | 1000 | To be paid to BIS |
| 2 | Audit / Inspection Fee | 7000 | To be paid to BIS |
| 3 | License Fee | 1000 | To be paid to BIS |
| 4 | Sample Testing Fee | As applicable | Varies by product and lab |
| 5 | Minimum Advance Marking Fee | As applicable | Depends on production and standard |
| 6 | Renewal Fee | 1000 | To be paid to BIS |
| 7 | Inclusion Fee | 5000 | To be paid to BIS |
| 8 | Service Fee | As applicable | Consultant charges (if any) |
Note:
- Additional costs like inspection or pre-testing may apply.
- Total cost may vary based on product type, testing needs, and BIS requirements.
Conclusion
BIS certification under IS 734: 1975 ensures that wrought aluminium and aluminium alloy forging stock and forgings meet the required quality and performance standards. It focuses on important aspects like proper material composition, strength, and testing as per BIS guidelines.
The process involves steps such as documentation, product testing, and factory inspection, which may take some time. However, with proper guidance from an experienced BIS consultant like EVTL INDIA, the process becomes easier and can be completed without unnecessary delays.
